TOOL ACCESSORIES

TOOL ACCESSORIES
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TOOL ACCESSORIES

Product catalog summary
Introduction to Torque Arms
Torque arms are crucial for reducing operator strain from repetitive tasks using hand-held tools. They help prevent disorders by absorbing torque reaction forces, ensuring precise tightening, and boosting productivity.
Benefits and Payback
Investing in torque arms can yield a payback within a year due to enhanced productivity and better employee health. They accommodate torques up to 1000 Nm and offer a large working area without requiring operators to stretch.
Guidelines for Torque Arms
Tools with high torque should be paired with torque arms to prevent injuries. Considerations include operator strength, workspace, and product quality improvements.
Linear Torque Arms in Germany
At Lemken GmbH & Co. KG, the use of Atlas Copco's Tensor DS electric angle nutrunner with SML 500 linear torque arms improved productivity by absorbing reaction forces and ensuring ergonomic operation.
Tool Positioning System (TPS)
The TPS controller ensures correct sequence and position during tightening tasks. It is compatible with various torque arms and controllers, offering features like easy programming, job management, and error-proofing solutions. Options include barcode reader and result report functions.
Ordering and Options
Ordering involves selecting the TPS controller, torque arm style, and necessary cables and power supplies. Additional options like pneumatic licenses and barcode readers can be added.
Positioning Torque Arms
SMC POSI L and LA arms use encoders for precise position control and can be mounted horizontally or vertically, supporting torques up to 200 Nm.
SML/SMS T-Series Positioning Arms
Designed for demanding industrial situations, these arms include encoders for position control and balancers to reduce operator strain, supporting torques up to 100 Nm.
Overview of Screwdriver Bits, Sockets, and Adapters
This document provides specifications and ordering information for various screwdriver bits, sockets, and adapters, detailing applications, drive systems, and dimensions.
Sections
  • Torx Bits: For Torx screws with a 1/4" Hexagon drive, Style E 6.3, with various sizes and ordering numbers.
  • Slotted Bits: For slotted screws, available in different blade thicknesses and widths, with 3 mm and 1/4" Hexagon drives.
  • Phillips Bits: For Phillips screws, with 3 mm and 1/4" Hexagon drives, including lengths and ordering numbers.
  • Hex Bits: For Hex-socket screws, available in 1/4" and 7/16" Hexagon drives, with various lengths and ordering numbers.
  • TorxPlus Bits: For TorxPlus screws with a 1/4" Hexagon drive, Style E 6.3, with lengths and ordering numbers.
  • Pozidriv Bits: For Pozidriv screws, with a 1/4" Hexagon drive, Style E 6.3, with lengths and ordering numbers.
  • Adapters: Includes adapters for bits with Wing-shank 4 mm and 1/4" Hexagon drives, with specific ordering numbers.
  • Sockets: Various sockets with square drives (3/8", 1/2", 1/4", 3/4", 1", and 1 1/2"), including dimensions and ordering numbers.
  • Extensions and Adapters: Information on socket adapters, extensions, and locking pins with O-rings, with ordering numbers.
Key Specifications
  • Drive Systems: Includes 1/4" Hexagon, 3 mm Hexagon, Wing-shank 4 mm, and Halfmoon 4 mm.
  • Applications: Each bit type is specified for its intended screw type, such as Torx, Phillips, Slotted, Hex, TorxPlus, and Pozidriv.
  • Dimensions: Detailed dimensions for blade thickness, blade width, length, and point size are provided for each tool type.
  • Ordering Information: Each tool type includes specific ordering numbers for easy reference and procurement.
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Catalog excerpts

TOOL ACCESSORIES-2

Introduction – Torque arms Protect your most valuable resource Operator health is important. If your operators work with hand-held electric or pneumatic tools, the last thing you want is for their health to suffer. However light the tool, when an operator performs repetitive tasks daily, often with incorrect posture, the tool seems to grow heavier by the hour. Add torque reaction from the tightening pro ess, and the result can be hand-arm-shoulder disorders that may c lead to injury and even premature retirement. Give your operators an extra arm! Atlas Copco torque arms are labour-saving extensions...

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TOOL ACCESSORIES-3

TPS – Tool Positioning System CONTROL THE SEQUENCE AND THE POSITION With a TPS controller you are always sure that the operators tighten the joints in the correct sequence and the correct position. The TPS controller works together with the SML/SMS T-series positioning torque arms or the SMC POSI L/ LA torque arms and tool controller. The torque arms are equipped with encoders, SMS T-series have 2 angle encoders and SML T-series have 1 linear encoder and 1 angle encoder. The SMC POSI L is equipped with 1 linear encoder to measure the distance the arm travels. SMC POSI LA is equipped with 2 encoders,...

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TOOL ACCESSORIES-4

TPS CONTROLLER – CONTROL THE SEQUENCE AND THE POSITION With a TPS controller you are always sure that the operator tightens the joints in the correct sequence and in the correct position. l Up to 50 jobs and up to 500 positions. l OK/NOK signal on position. l The tool will not start when it is out of position. l Batch count together with OK/NOK on position. l Works together with Atlas Copco electric tools and RE controlled pneumatic tools. l Possibility to save and upload set up through a PC. l Easy and fast set up and programming. l Error proofing solution. l ESD approved. 1. TPS Controller...

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TOOL ACCESSORIES-5

TPS Positioning Torque Arms SMC POSI L SMC carbon arms with 1 encoder to measure the distance the arm travels. With this arm and encoder it is possible to verify the position due to the distance the arm travels. The encoder is mounted inside the arm to safe guard that nothing can interfere with the distance measurements. The SMC POSI L arm can work in both horizontal and vertical position and thus be roof or wall mounted. The accuracy of the encoder is 0.32 mm and the arm together with a TPS controller control the sequence and position. l Carbon arm with position control up to 200 Nm. l Encoder...

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TOOL ACCESSORIES-6

SML T – SERIES TORQUE ARMS The Atlas Copco linear arms are built to handle the most demanding industrial situations. The robust design offers unmatched user friendliness. The linear arms are equipped with ball bearings for smooth operation, and an adjustable plate for maximum adjustment of minimum and maximum working area. The linear arms have balancer included that will absorb the weight of the arm and tool combination to reduce the weight for the operator. The arms minimize the reaction force of the tool to prevent handarm-shoulder disorders. With minimized reaction force of the tool, finished...

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TOOL ACCESSORIES-7

SMS T – SERIES TORQUE ARMS The Atlas Copco linear arms are built to handle the most demanding industrial situations. The robust design offers unmatched user friendliness and, due to the swivel function, a wide working area is covered with the SMS T-series. The swivel arms are equipped with ball bearings for smooth operation, and an adjustable plate for maximum adjustment of minimum and maximum working area. The swivel arms have a balancer included that will absorb the weight of the arm and tool combination to reduce the weight for the operator. The arms minimize reaction force of the tool to...

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TOOL ACCESSORIES-8

SMC – CARBON ARMS The Atlas Copco carbon arms have a telescopic design for maximum flexibility in the workplace. The carbon arms are light weight with smooth movements to reduce the operator force to use the arms. Together with a balancer the carbon arms can either retract up or be used in a weightless position to improve operator comfort. The carbon arms minimize reaction force to prevent hand-armshoulder disorders. With minimized reaction force of the tool you will also improve finished product quality because there is no movement of the tool and all torque is absorbed in the joint. l Telescopic...

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TOOL ACCESSORIES-9

TORQUE ARM SML MK II By mounting your assembly tool on a SML MK II torque arm you will immediately increase the productivity and reduce muscular stress from your operators. All arms are delivered with integrated balancer, 3-axis movement and the Atlas Copco interface for tool holders. The 3-axis movement allows the operator to ease the arm effortlessly around the workstation. l 3-axis movement for maximum flexibility. l Strong and durable desing. l Integrated balancer to support tool and arm weight. l High torque capacity, up to 1000 Nm. l Same tool holder interface as SML T / SMS T / SMC for...

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TOOL ACCESSORIES-10

Torque Arms MicroTorque GHP – TORQUE ARM FOR MICROTORQUE RANGE Atlas Copco GHP torque arm is an excellent means of assistance when using hand-held or fixtured straight microtorque screwdrivers. Torque arm GHP Mini is recommended with screwdrivers below 100 Ncm, and GHP Small below 200 Ncm. The GHP torque arms are exceptionally easy to position and handle. The design is intended for low torque applications and work tasks over a long period of time. Comes with appropriate balancing system to support the weight of the tool. Stroke Model mm alfa GHP Mini GHP Small GHP Large Tool holder is ordered...

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TOOL ACCESSORIES-11

Optional Accessories TOOL HOLDER GUIDE Atlas Copco tool holders are designed to optimize your workplace solution. Depending on tool, torque arm and application you can choose from a wide range of tool holders; universal holder, specific diameter holders, spline holders, mounting plates with spine or hole, pistol tool holders or angle tool holders. A tool specific tool holder is always better then a universal holder. HOW TO BUILD YOUR WORKPLACE SOLUTION 1) Tool 2) Torque arm – Torque range – Work area – Tool weight 3) Tool holder – Arm - Tool holder interface type (or mounting on arm clevis, as...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.