1. Catalogs
  2. Atlas Copco Tools
  3. Bolt tightening solutions

Bolt tightening solutions

Bolt tightening solutions
1 / 128 PagesView full catalog

Bolt tightening solutions

Product catalog summary
Overview of Bolt Tightening Solutions
Atlas Copco provides a wide range of bolting tools aimed at enhancing productivity and reducing downtime in critical applications. The product line includes hydraulic bolt tensioners, hydraulic torque wrenches, pneumatic and electric transducerized nutrunners, and manual wrenches. These tools are designed for precise and reliable bolt tightening, ensuring secure connections through advanced technology and support.
Bolting Tools for Critical Applications
Atlas Copco emphasizes the importance of reliable partners for bolt tightening needs, offering a complete line of tools, including custom-designed hydraulic bolt tensioners and robust hydraulic torque wrenches, to tackle various bolting challenges.
Torque and Tension Methods
Two primary methods for achieving the desired clamping force in bolted joints are torque and tension. Hydraulic bolt tensioners apply tension directly to the stud, while torque tools turn the nut to stretch the stud. Proper lubrication and coating specifications are crucial for achieving the desired clamp force.
Types of Bolt Tightening Tools
The document categorizes bolt tightening tools into:
  • Hydraulic Torque Wrenches: Suitable for high torque applications.
  • Electric Transducerized Nutrunner: Features a 360° gear swivel for easy access.
  • Hydraulic Bolt Tensioning: Includes models like Tentec CTST and Tentec Airbac.
  • Manual Wrench Series: Offers mechanical, mechatronic, and transducerized hand wrenches.
  • Pneumatic Nutrunners: Lightweight and ergonomic.
Mechanical Wrench Series
Atlas Copco's Saltus product line includes mechanical wrenches for manual tightening in various applications, offering efficient solutions with easy handling.
Mechatronic MWR System
The MWR mechatronic wrench system combines mechanical 'click' feedback with features like wireless communication and LED indicators, suitable for both trained and untrained operators.
ST Wrench
The ST Wrench offers a modular design for customizable solutions in manual assembly applications, featuring a patented residual torque/angle measurement algorithm.
Conclusion
Atlas Copco's range of bolt tightening tools is engineered for high performance, flexibility, and ease of use, ensuring optimal productivity and quality assurance in critical fastening operations.
CTST-Series Tensioners and Tentec Tools
The document provides specifications and ordering information for CTST-Series tensioners and Tentec bolt tensioning tools, including bolt protrusion requirements, conversion kits, load cells, and seal kits.
Specifications
CTST-Series tensioners require a minimum bolt protrusion of 1 x bolt diameter above the nut. Various tensioner models are listed with ordering numbers and specifications.
Conversion Kits
Conversion kits adapt CTST tensioners to different bolt sizes, including a thread insert, bridge piece, and nut rotating socket.
Load Cells and Seal Kits
Load cells and seal kits are essential components of tensioner sets, with ordering numbers ensuring compatibility with different models.
Tentec Airbac Bolt Tensioner
The Airbac series offers rapid piston return and weight savings, designed for compatibility with various flange standards.
Benefits of Bolt Tensioning
Using multiple bolt tensioning tools ensures uniform bolt load, reduces inconsistencies, and provides rapid and accurate tightening.
Tool Identification and Dimensions
Detailed dimensions and specifications are provided for various Tentec bolt tensioning tools.
Subsea Hydraulic Bolt Tensioner
The Tentec Compact-8 range offers versatile and durable subsea bolt tensioning solutions.
COMPACT-8 Series Specifications
Tools are constructed from high-strength stainless steel, with specifications including maximum working pressure and ram stroke.
Model Specifications
Various models are listed with detailed specifications, including bolt diameter, tool dimensions, and load capacity.
Usage Recommendations
Users are advised to read all safety instructions and stay updated with the latest information.
V-Series Tensioners and Accessories
The document provides specifications and ordering information for Tentec V-Series Tensioners, custom tensioners, and various accessories.
V-Series Tensioners
Includes a range of bolt tensioners with specific ordering numbers and spare seal kits.
Custom Tensioners
Tentec offers custom-built tensioners tailored to specific applications.
Accessories
Includes pumps, hoses, and sockets with specific ordering numbers.
Revo HA Tools
Highlighted for ergonomic design and safety features, with models offering torque ranges from 390 to 8000 Nm.
Sockets
Atlas Copco's Saltus sockets are available in various sizes and configurations.
Technical Data
Detailed technical specifications and ordering numbers are provided for each product.
Technical Document Summary
Specifications and Measurements
Detailed specifications for mechanical components, including sockets and nut splitters.
Tools and Equipment
Describes various tools, including flange spreaders and hydraulic pumps.
Nut Splitters
Covers hydraulic nut splitters designed for removing corroded and seized nuts.
ToolsNet 8 Software
A modular software platform for monitoring production processes.
Benefits and Integration
Outlines the benefits of using the described tools and software.
Overview of iFMS
iFMS is a modular software-based management system for inspection, maintenance, and testing of bolted joints and pipework.
Target Users
Includes operators, service companies, and construction companies.
Key Features
Customizable import routines, flange management information capture, and system-generated leak test packs.
Joint Integrity Procedures
Procedures categorized into Control Based and Task Based.
Joint Integrity Training
Offers a mobile service and a certified training school for mechanical joint integrity standards.
Training and Competence Assurance
Includes stages from training to technical competence validation.
Software and App Support
Software available for IOS and Android platforms.
Commitment to Sustainable Productivity
The company emphasizes responsibility towards customers, the environment, and the community.
See more

Catalog excerpts

Bolt tightening solutions-1

JJtlas Copco We offer a complete and dynamic range of bolting tools including hydraulic bolt tensioners and hydraulic torque wrenches, as well as pneumatic and electric transducerized nutrunners.

 Open the catalog to page 1
Bolt tightening solutions-2

You now have one reliable partner that gives you access to a complete line of bolt tightening tools to boost your productivity and minimize downtime. Whether using our custom-designed hydraulic bolt tensioner, our robust and accurate hydraulic torque wrench, or our industry-leading electric or pneumatic nutrunners, we bring the best product and support available to you. We are passionate about bringing solutions to our customers' bolt tightening challenges. This is why we are in this business. We do believe in tight connections through technology and people.

 Open the catalog to page 2
Bolt tightening solutions-3

Clamp Force Stretch Torque and Tension are two distinct ways to achieve the same result: create the appropiate clamping force for the joint or connection. To do this, the bolt has to stretch, while a nut holds the load and thereby creating the desired clamp force. Atlas Copco offers a comprehensive product range of torque and tension tools, to work on critical bolting applications. Torque Using torque tools, such as nutrunners or hydraulic torque wrenches, you turn the nut. As the nut turns, it stretches the stud. The torque setting for the tool translates into load on the connection. When the...

 Open the catalog to page 3
Bolt tightening solutions-4

Manual Wrench Series Complete range of manual, mechatronic and transducerized hand wrenches. Non-impact torquing power, in a lightweight and ergonomic design. Uses your air line and the Atlas Copco FRL pressure unit. Hydraulic Torque Wrenches 32 Available in standard or low profile models, this is the cornerstone for high torque applications. Works with 10,000 psi hydraulic pump. Hydraulic Bolt Tensioning 64 Available in standard or custom models, to suit any application. Works with hand, air or electrical pump types. Electric Transducerized Nutrunner 100 The Tensor Revo DC nutrunner provides...

 Open the catalog to page 4
Bolt tightening solutions-5

Manual wrench series Mechanical wrench Mechatronic wrench ST Wrench RTP High torque nutrunners LTP and LMP nutrunners Hydraulic torque wrenches RT series RTX series EA Tool Backup wrenches Hydraulic pumps Hydraulic bolt tensioning Tentec CTST Tentec Airbac Tentec Compact 8 Tentec WTB Tentec WTF Tentec hydraulic nuts Tentec V-Series Custom Tensioners

 Open the catalog to page 5
Bolt tightening solutions-6

The mechanical wrench series The mechanical wrenches in the Atlas Copco Saltus product line form the basis for manual tightening. They enable you to find the optimal olution for your individual tightening situation s regardless whether you are working in assembly lines, rework or repair and maintenance, and even when limited operating space is available. The wrenches are also the perfect backup strategy for your controlled ssembly technology. With regard to workplace a equipment and costs, manual tightening wrenches are often more efficient and increase your productivity. The easy handling has...

 Open the catalog to page 6
Bolt tightening solutions-7

CWR - 'Click' wrench series

 Open the catalog to page 7
Bolt tightening solutions-8

■ in B mm H mm S mm g max Nm Ordering No. Fixed Square 9x12 1/4" 20 14 17.5 76 40 4027 5013 20 ■ in B mm H mm S mm g max Nm Ordering No. Reversible Ratchet End 14x18 1/4" 27 27 17.5 68 50 4027 5013 40 ■ in B mm H mm S mm g max Nm Ordering No. Reversible Ratchet End 9x12 1/4" 25 13.5 21.5 77 49 4027 5013 60 Ratchet reversible, with hexagonal output I in B mm H mm S mm g max Nm Ordering No. Ratchet Reversible, with Hexagonal Output 9x12 1/4" 22 14 17.5 60 40 4027 5013 80 Belknap adapter

 Open the catalog to page 8
Bolt tightening solutions-9

■ For more options of heads and attachments, check on our website www.atlascopco.com or contact local sales office.

 Open the catalog to page 9
Bolt tightening solutions-11

Based on the mechanical “click” wrench, the MWR mechatronic wrench is highly productive. The clear physical feedback of the “click” makes it easy to handle even for untrained operators, giving you a very short training period. Feedback of the tightening process is clear with the distinctive “click” of the MWR mechanism in combination with the colored LEDs. If needed the MWR mechatronic system can be completed with the stack lights connected to the Focus controller. For more information about the new mechatronic system refer to the leaflet ref. 9833 2017 01 available in Atlas Copco's print shop....

 Open the catalog to page 11
Bolt tightening solutions-12

ST Wrench The ultimate all purpose wrench A Unlike any other Critical fastening duties are among the most essential tightening operations within industry today. So whether you are in the business of assembling cars or trucks, tractors or harvesters, trains or planes, you need to be in control when it comes to production and quality assurance. That is where the Atlas Copco STwrench comes in. The STwrench provides a whole new approach to manual assembly applications. Naturally, it provides the accuracy, durability and ergonomics that are the hallmarks of the Atlas Copco product range. But the construction...

 Open the catalog to page 12
Bolt tightening solutions-13

Features |a| Interchangeable end fittings with patented recognition technology for PSET selection. Full traceability of various applications. [Bl Optional advanced electronic gyroscope for precise angle measurement. [Cj Low clearance compact head to get better accessibility and stability of operation. ^ Bright LED headlight in front of the smartHEAD to illuminate dark spaces. |e| The communication interfaces are USB or Wi-Fi thanks to the radio module. It is also possible to have communication with Power Focus via Wi-Fi or Bluetooth. Barcode module can be added to improve traceability and automatically...

 Open the catalog to page 13
Bolt tightening solutions-14

Functionality overview RBU Rapid Backup unit Ordering No. Accessories IRC-B Module IRC-W Module Bar Code Battery charger Battery charger adapter BI Cable box QATnode P QATnode I/O QATnodeT Tool holder Controller rubber protection Standard Battery rubber protection 30/80 Nm smartHEAD rubber protection 150 Nm smartHEAD rubber protection 250 Nm smartHEAD rubber protection 400 Nm smartHEAD rubber protection

 Open the catalog to page 14
Bolt tightening solutions-15

Capacity ft.lb Drive mm kg Model Nm Controller STwrench Controller STwrench Controller Bl STwrench Controller HD smartHEAD only Torque * smartHEAD A Torque + Angle* smartHEAD A15 15 smartHEAD A Torque + Angle sq smartHEAD Asq15 15 *End fitting has to be ordered separately, please see Industrial Power Tools Catalogue 9837 3000 01 Standard end fitting tools with TAG Type The TAG placed on the ratchet defines the Pset. NOTE: Since several sockets could be used, it is recommended to hold the socket in such a way that it is not possible to remove it (e.g. using a pin). * The maximum torque which can...

 Open the catalog to page 15
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.