Atlas Copco Tensor DS
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Atlas Copco Tensor DS Intelligence in a box

Smart tools for your simple transition Tensor DS helps your operators to be certain Intelligence in a box takes your production to a higher level Today, leading manufacturing companies around the world demand increased control and reduced errors in their tightening oper­ tions. a Tensor DS offers the high performance of more advanced tools at a fraction of the cost. Combined with market leading durability and the flexibility to choose only the function­ lity a needed, it fulfils your requirements. Successful manufacturers typically shift strate­ ies from focusing on volume to focus­ g ing...

All manufacturers face the same challenges Tensor DS eliminates the four most common assembly problems 1. Missing fasteners Tensor DS ensures that your operators get ALL the operations right. By simply counting each fastener as it is tightened, Tensor DS ensures that the most common human errors are immediately detected and identified. Set the system to the appropriate number of bolts for your operation, and let the tool do the work AND do the thinking. Now you have a sound solution to handle this most basic manufacturing need. 2. Incorrect joint conditions With automatic measurement of...

The all-round tool to meet all your quality demands Available in pistol, angle or straight con­ figuration, Tensor DS is the perfect tool to suit any tightening operation. With torques ranging from 1 – 4000 Nm, it has Compact angle head with unique spiral design angle gears allows easy access and consistent performance with unrivalled durability. the versatility and ease of use to ensure that operators are happy and the fastening quality is assured each and every time. The unique DigiTork technology ensures the right torque each and every time. This eliminates the need for secondary check­...

The built­in memory chip stores critical information of tool conditions and service intervals. It ensures tracking and control of maintenance to prevent unnecessary and costly failures. Signal lights on the tool provide im­ mediate visual feedback for each tightening activity and make sure that the operator quickly can take corrective actions in case of a mistake. The low noise and vibration levels from the Tensor DS electric motor remove potentially dangerous health risks for the operator and improves the work environment. Electrically driven with a safe and secure cable connection, Tensor...

The industrial work horse that sets a standard Tensor DS is unrivalled in its versatility for high torque applications. With torque levels up to 4000 Nm for all configurations it can ensure the best quality for each application in all conditions. The range is now expanded with a compact series of true handheld pistol grip tools with swivel mount. This positions Tensor DS as a unique tool on the market with its combi­ nation of accuracy, versatility and handling characteristics. The low noise and vibration levels from the Tensor DS electric motor remove potentially dangerous health risks for...

The built­ in memory chip stores critical inform­ ation of tool condi­ tions and service intervals. It ensures tracking and control of maintenance to prevent unnecessary and costly failures. Signal lights on the tool provide im­ mediate visual feedback for each tightening and make sure that the operator quickly can take corrective actions in case of a mistake.

Choose your own level of functionality The tool does the work, but the box provides the intelligence Right Angle Counting Every Fastener BoX Fastening Right Angle Quality Counting Torque Every Fastener Control Multiple Torque Setting Counting Every Fastener Multiple Torque Operator Counting Setting Communication Every Fastener Multiple Torque Setting Fastening Right Angle Quality Counting Torque Every Fastener Control Fastening Display Quality Bar Code Keyboard Fastening Right Angle Reader Quality Multiple Torque Setting Ethernet Bar Code Reader Right Angle Right Angle Right Angle Right...

Right Angle Right Angle Right Angle Right Angle Counting Counting Every Fastener Every Fastener Right Angle Multiple Torque Setting Counting Every Fastener Ethernet Bar Code Reader Right Angle Counting Torque Every Fastener Control Counting Ethernet Every Fastener Multiple Torque Operator Counting Setting Communication Every Fastener Fastening Multiple Torque Quality Setting Ethernet Fastening Fastening Quality Quality Multiple Torque Torque Torque Setting Control Control Bar Code Keyboard Fastening Right Angle Reader Quality Multiple Torque Multiple Torque Setting Setting Right Angle...

Choose the right accessories Atlas Copco offers a wide range of acces­ sories for your Tensor DS system. The right accessories help you improve safety and ergonomics for your operators as well as offer you better feedback and error­ proofing capabilities for your production. Safety and Ergonomics Suspension yoke Supported extensions Cover for standard socket Tool extension Safety lever Reaction bars

Error proong I/O Expansion box Socket selectors Stacklight Operator Panel

How to order Decide on tool model Choose drive unit according to tool motor size and functionality demands Choose the right cable length Choose accessories

Tensor DS Angle electric nutrunners Model Speed r/min

TENSOR DS Pistol grip electric nutrunners Model Speed r/min Spline/ Mounting

TENSOR DS Straight electric nutrunners Model Speed r/min Spline/ Mounting Drive units and cables Drive unit Drive unit Advanced 10 prog D312-DS4 D312-DS7 D312-DS9 Power Focus 4000 PF 4000-G-HW Graph PF 4000-C-HW Compact Software ToolsTalk DS (English) ToolsTalk PF W07 1-user license RBU DS* 2 m cable 5 m cable 7 m cable 10 m cable 5 m extension cable 10 m extension cable Extension cables 10 m cable 15 m cable (*) Required when using Power Focus controller

Tool and controller accessories Protective covers Selector for large sockets 8433 0610 44 Operator panel basic* 8433 0565 10 Operator panel advanced* 8433 0565 00 Reverse trigger for swivelling tool 4220 0894 90 * Only compatible with Power Focus ** Only compatible with DS advanced and Power Focus Covers for standard sockets Tool extensions Fixtured extensions Length Mounting number Spline type Spline type Suspension yokes Sliding drive Sliding drive Sliding drive ETD/ETV DS92 Horizontal Motor ETD/ETV DS4/DS7 Horizontal Motor ETD/ETV DS4/DS7/DS9 Vertical Handles '! Please find mounting...