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Electric Nutrunners and Control Equipment

Electric Nutrunners and Control Equipment

Electric Nutrunners and Control Equipment

Product catalog summary
Introduction
The Power Focus 4000 is the latest generation of control systems for Tensor tools, designed to enhance productivity with smarter and more intuitive features. It is available in two versions: Graph and Compact, both capable of controlling Tensor electric nutrunners.

Specifications
The Power Focus 4000 is compatible with Tensor S, ST, DS, and ETX models. It consolidates the functions of previous models into a single unit, reducing the need for multiple backup units and thus lowering maintenance costs.

PF 4000 Graph
This version features a full-color LCD display that provides comprehensive information, including statistical data and diagnostics. It is compact and easy to install, with a user-friendly interface for setup and monitoring.

PF 4000 Compact
The Compact version offers a basic operator interface with a six-button keyboard and LED display. It provides the same functionality as the Graph version when pre-programmed using ToolsTalk PF software.

Process Control
The Power Focus 4000 includes advanced control functions to ensure zero-fault process control. The 'Job' function automatically selects the correct tightening sequence and parameters, enhancing traceability and reducing errors.

Connectivity
The system supports USB, RS232, Ethernet TCP/IP, and various field bus types for easy networking and integration with external equipment.

Software Functionality
The Power Focus 4000 offers customizable software levels (DS, Bronze, Silver, Gold) to match specific application needs. The Rapid Back-up Unit (RBU) allows for easy upgrades and minimizes downtime.

Logic Configurator
An integrated Logic Configurator provides basic PLC functionality, eliminating the need for additional hardware and reducing costs.

ToolsTalk PF Software
The upgraded ToolsTalk PF software simplifies Quality Integrated Fastening (QIF) configuration with improved graphics and user-friendly interface.

New Tightening Strategies
Features like SyncroTork and Yield Control enhance production quality by synchronizing multiple spindles and optimizing fastener use.

Ordering Information
The brochure provides detailed ordering numbers for various hardware models, functionality keys, and programming software licenses.
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Catalog excerpts

Electric Nutrunners and Control Equipment-1

Power Focus 4000 A new level of tightening intelligence Broschure 8p_PF4000.indd 1 08-04-15 16.47.26

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Electric Nutrunners and Control Equipment-2

Presenting the Power Focus 4000 With your productivity in mind, we present the next generation of control systems for Tensor tools. The Power Focus 4000 is smarter and more intuitive than ever. Two versions, Graph and Compact, have all the functions you need to controlTensor electric nutrun- ners. The PF4000 Graph offers a full user-interface with easy- to-read colour display. The PF 4000 software includes a built-in Logic Configurator with PLC functions. The Power Focus 4000 is a new generation of control sys- tems suitable for Tensor S, ST, DS and ETX models. Unlike model with two versions,...

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Electric Nutrunners and Control Equipment-3

smarter than ever before PF 4000 can handle all Tensor tools The Tensor range of hand-held and fixtured electric assembly tools define the global benchmark in smart, cost-efficient and error-proof assembly management. Whichever tools you are running, Tensor S/SII/ST, DS or ETX, the PF 4000, with Unid- rive, can handle them all. No problem! The Power Focus 4000 is equipped with a handy USB connector for laptop access. It is located on the front of the unit for maximum accessibility. Communication is also possible over serial RS232, Ethernet TCP/IP and various field bus types. Networking is simple,...

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Electric Nutrunners and Control Equipment-4

Logic Configurator cuts costs and makes life simple Built-in PLC functionality eliminates problems It couldn't be more convenient! The advanced Power Focus 4000 has an integrated Logic Configurator. This provides basic PLC functionality as an integrated part of the controller, without additional hardware components. You can now configure your "PLC style" signal flow between the line or the fixture, and the PF 4000, thus the need for an interface PLC is eliminated. It saves you time and money The integrated Logic Configuarator cuts purchase, set-up and installation costs and simplifies system...

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Electric Nutrunners and Control Equipment-5

Improved Too I sTalk PF simplifies QIF configuration ImprovedToolsTalk PF simplifies QIF configuration Atlas Copco's new, upgraded ToolsTalk PF software with im- proved graphics is more intuitive than ever before - and thus highly user friendly. Using your PC as the interface, you can easily connect and configure the Quality Integrated Fastening (QIF) accessories below. All accessories are linked to the controller via a single cable using the built-in I/O bus. • Stacklight Designed to provide continuous operator feed- back on the tightening process. • Operator Panel Equipped with command buttons...

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Electric Nutrunners and Control Equipment-6

enhance production quality At last, SyncroTork for up to six spindles! Available in the Power Focus 4000, SyncroTork allows continu- ous synchronization of up to six spindles during final tightening. This will improve assembly quality in the joints where an even clamp force build-up is critical, such as in U-bolt applications. The torque difference between the spindles, is minimized during the tightening stage, by adjusting the indiividual speeds. Synchronization of the tools is assured through high-speed communication via the proprietary Power Focus accessory bus. It should be noted that this...

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Electric Nutrunners and Control Equipment-7

Hardware and software/Ordering numbers Controller hardware Graph DeviceNet Compact DeviceNet Graph FL-Net Compact FL-Net Graph ProfiBus Compact ProfiBus Graph Interbus Compact Interbus Graph ModBus Compact ModBus Controller functionality keys ToolsTalk PF licence 1 user ToolsTalk PF licence 5 user ToolsTalk PF licence 10 user ToolsTalk PF licence Plant ToolsTalk PF 1 user upgrade, W05 toW07 ToolsTalk PF 5 user upgrade, W05 to W07 ToolsTalk PF 10 user upgrade, W05 to W07 ToolsTalk PF Plant upgrade, W05 to W07

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Electric Nutrunners and Control Equipment-8

9833 1754 01 Recyclable paper. Jetlag/Boardwalk 2008:1 We are committed to your superior productivity through interaction and innovation www.atlascopco.com Broschure 8p_PF4000.indd 8 08-04-17 12.54.26

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.