Atlas Copco Low Torque Solutions Securing productivity from 0.005 Nm

Contents Screwdriver systems functionality levels Level 1 – Torque control LUM02 pneumatic screwdriver EBL Standard electric brushless screwdriver Level 2 – Batch count + Torque control EBL Advanced electric brushless screwdriver Level 3 – Joint control + Batch count + Torque control MicroTorque TM electric screwdriver Level 4 – Critical fastening + Joint control + Batch count + Torque control MicroTorqueTM electric screwdriver Level 5 – Zero fault fastening ToolsNet ToolsTalk MT Net Optimize your production with advanced automation solutions Automation Screw handling Quality assurance Technical...

Five levels of functionality For every low-torque assembly need, the Atlas Copco screwdriver range range has a solution – from ultra-low torque timepiece assembly to industrial scale electronics production. The range features innovative technology and advanced control capabilities, combined with unrivalled ergonomics. Level 5: Zero fault fastening You need zero fault fastening plus level 4 functionality. Level 4: Critical fastening Level 3: Joint control You need fastening that ensures joint integrity, plus level 2 functionality. You need critical fastening plus level 3 functionality. Level 2:...

The EBL electric screwdriver is in line with Atlas Copco’s reputation. With this tool I get a signicant process improvement, thanks to the improved quality of the fastening. This is a result of the better torque accuracy and consistency. The EBL will also increase productivity because it is light, very easy to handle and more comfortable to use. Mr Jesus Reyes, Project Engineer, Valeo Mexico.

LEVEL 1 – TORQUE CONTROL Functionality level 1 Torque control For industrial assembly operations, accurate fastening and productivity go hand-in-hand. The application of accurate and consistent torque on high-volume production applications is crucial to efcient assembly. Accurate and consistent torque control reduces customer warranty claims and production costs, improves productivity and minimizes production line downtime. Problem: Repetitive stress injuries and fatigue. Solution: Screwdrivers with fast clutch release, ergonomic design and soft, warm grips for optimum operator comfort. Problem:...

Assembly needs: You need precision fastening, cycle after cycle. Torque must be accurate and consistent. Atlas Copco screwdriver solutions: • Rapid shut-off • Operator comfort • Vacuum pick up accessories for LUM02 EBL standard electric brushless screwdrivers • Rapid shut-off • Brushless motor - longer lifespan • Unique non-tamper torque setting • Lever start or push start • Vacuum pick-up accessories • Soft stop versions ESD certification guarantees against damage of electronic com- ponents by an uncontrolled electrostatic discharge (ESD) from the tools. In practice it certifies that at no point...

LEVEL 1 – TORQUE CONTROL AT L A S C O P C O L OW TO R Q U E S O L UT I O N S

EBL screwdrivers had the functionality we needed when we built our new LCD assembly lines. Durability, quiet operation and batch count capabilities – in combination with line control – made the screwdriver the ideal choice, making sure we never miss a screw. Mr Marek Blaha, LCD Production Division General Manager, Sony Slovakia.

LEVEL 2 – BATCH COUNT Functionality level 2 Batch count + Torque control ing regimes with multiple screws and high-speed production can lead to missed screws and compromised quality. Get it right the rst time round with batch count and line control functionality. Problem: On fast moving assembly lines, operators can miss screws. Solution: Screw counting capability with operator feedback signal. Does your production process require screw counting? Eliminate the problem straight out of the box with the Atlas Copco EBL advanced electric brushless screwdriver. Problem: Operator needs to paint every...

Assembly needs: You need precision fastening, cycle after cycle. Torque must be accurate and consistent. You also need batch count Atlas Copco screwdriver solution: EBL - Advanced electric brushless screwdriver EBL - Advanced electric brushless screwdriver RE Drive • From 0.05 to 5.5 cNm • Batch count functionality • Rapid shut-off • Tightening cycle time programming • Brushless motor - longer lifespan • I/O digital signals for line control • Unique non-tamper torque setting • Lever start or push start • Vacuum pick-up accessories • Soft stop versions • Reporting models ESD certification guarantees...

LEVEL 2 – BATCH COUNT AT L A S C O P C O L OW TO R Q U E S O L UT I O N S

We need to identify that operators correctly install the screws in one of our critical products. The MicroTorque’s angle control functionality is amazingly precise and has helped us to reduce scrapped parts. Additionally, the robust design of the screwdriver makes it the most durable we have ever had. Mr Sam Zhao Equipment Maintenance Manager Schneider Electric,China.

Joint control + Batch count + Torque control Do it automatically with level 3 functionality – torque settings change sequentially, eliminating operator errors – while process control detects cross-threaded joints and angle control eliminates assembly errors. The Seating control step, available in MT Focus 400 advanced version, uses an intelligent algorithm to ensure proper clamp torque and complete screw seating. The tightening strategy is the perfect solution for handling variations in joint condition. Problem: Cross-threading of joints. Solution: Detection of cross-threading by controlling...

Assembly needs: You need precision fastening, cycle after cycle. Torque must be accurate and consistent, batch count and securing the joint are also essential. Atlas Copco screwdriver solutions: MicroTorque Focus 400 Screwdriver System MicroTorque G4 Screwdriver System • Fixtured or handheld screwdriver • Available in Advanced version (400A) with 20 psets and Basic version (400B) with 1 pset. • Tighening strategy with torque and angle control for detecting assembly problems • Program with Autoset on controller display • Program with PC software ToolsTalk MT • Prepared for vacuum pick up • Fixtured...