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Air Line Accessories catalogue

Air Line Accessories catalogue
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Air Line Accessories catalogue

Product catalog summary
Introduction
Atlas Copco provides a variety of air line accessories aimed at improving the performance and efficiency of air tools and motors. These accessories are compatible with different pneumatic equipment, ensuring optimal air flow, reducing energy costs, and enhancing workplace safety and ergonomics.
Energy Efficiency Audits
Atlas Copco conducts Energy Efficiency Audits to identify energy wastage in compressed air systems, often caused by leaks leading to capacity losses of up to 20%. The audit includes checking static and dynamic pressure, documenting pressure drops, and visually inspecting the air installation. Recommendations are made using the Energy Efficiency Calculator to optimize installations, resulting in reduced energy consumption, increased productivity, and lower CO2 emissions.
Product Safety
Atlas Copco stresses the importance of adhering to local safety regulations and provides specific safety instructions with their products. Key safety features include ball valves for air flow control, safety couplings to prevent sudden disconnections, and blow protectors to minimize risks from uncontrolled air release.
Air Preparation Units
Air preparation units, such as filters, regulators, and lubricators, are essential for maintaining tool efficiency and longevity. Filters remove water and dirt, regulators ensure optimal air flow, and lubricators enhance tool performance and lifespan. These units are designed to minimize pressure drops and energy losses, contributing to lower operating costs and environmental benefits.
Product Range
The document details various air line accessories like quick couplings, claw couplings, hoses, and blow guns, each meeting high safety and quality standards. Specific models and their specifications, including air flow capacities and material compositions, are provided for different applications.
Conclusion
Atlas Copco's air line accessories and energy efficiency audits offer significant benefits in terms of energy savings, productivity, and safety. Proper installation and maintenance can lead to sustainable energy reductions and enhanced performance of pneumatic tools.
Overview of MIDI Optimizer and MAXI-B Units
The document provides specifications and operational guidelines for the MIDI Optimizer and MAXI-B air preparation units, designed for pneumatic tools. These units ensure efficient lubrication and air flow management, enhancing tool performance and longevity.
Specifications
  • MIDI Optimizer: Features a self-regulating nano-lubricator, operating within -40ºC to +60ºC at 10 bar, supporting an inlet pressure of 0-16 bar. Includes a 30 µm standard filter and a 1/4" BSP pressure gauge.
  • MAXI-B Unit: Designed for high air consumption tools, operating at -10ºC to +50ºC at 10 bar, with an inlet pressure of 0-17.5 bar. Also uses a 30 µm standard filter and a 1/4" BSP pressure gauge.
Operational Guidelines
  • Both units feature polymer and metal components for durability and ease of handling.
  • They include options for automatic and manual/semi-automatic operation, with high-pressure and lockable regulators.
  • Units can be refilled during operation, with separate components like mounting brackets and pressure gauges ordered separately.
Performance and Efficiency
  • The MIDI Optimizer suits over 90% of Atlas Copco tools, providing optimal performance for various tool types.
  • The MAXI-B unit is ideal for tools with large air consumption, ensuring efficient air preparation and tool performance.
Accessories and Ordering Information
  • Various accessories are available, including mounting brackets, assembly kits, and pressure gauges, which need to be ordered separately.
  • Specific ordering numbers are provided for each model and accessory.
Lubrication Systems
  • Details on single and multiple-point lubricators (DOSOL) for precise oil delivery, enhancing tool efficiency and reducing wear.
  • These systems use injector pumps for exact oil dosing, with adjustable settings for specific lubrication needs.
Safety and Ergonomics
  • Atlas Copco couplings are designed for minimal pressure drop, ensuring energy efficiency and high productivity.
  • Safety features comply with EN 983 and ISO 4414 standards, minimizing operational risks.
Quick Coupling Systems
The document provides detailed information on various quick coupling systems offered by Atlas Copco, focusing on specifications, applications, and technical data. The couplings are designed for high air flow and include safety features compliant with EN 983 / ISO 4414 standards.
Types of Couplings
  • QIC System: A standard quick coupling system with high air flow.
  • QIC S and QIC SE: Quick couplings with added safety functions.
  • Claw Coupling: A large bore system offering very high air flow.
Applications The couplings are recommended for use with assembly tools, riveting hammers, drills, grinders, and percussive tools. Specific recommendations are made based on the air consumption of the tools.
Technical Specifications
  • ErgoQIC 08: Full flow coupling with no air restriction, suitable for small tools. Max flow capacity is 29 l/s, with a working pressure of 16 bar.
  • ErgoQIC 10: Extreme full flow coupling for larger tools, with a max flow capacity of 60 l/s.
  • ErgoQIC 15E: Suitable for large air-consuming tools, with a max flow capacity of 76 l/s.
  • QIC 10E and QIC 15E: High flow couplings with one-hand operation, suitable for European markets.
  • QIC 10SE and QIC 15SE: Safety couplings with high flow capacity, designed for rough handling.
Flow Charts The document includes flow charts illustrating air flow at an inlet pressure of 6.3 bar for various coupling models, highlighting their performance under different conditions.
Connection Types The couplings are available in various connection types, including hose, male, female, and male taper thread, with specific ordering numbers provided for each type.
Market and Standards The couplings are designed for global and European markets, adhering to international standards for safety and performance.
Rubair Hoses
Rubair hoses are designed for heavy-duty applications, featuring double reinforcement for durability and oil resistance. They are suitable for both indoor and outdoor use, with a working temperature range of -20ºC to +80ºC. Key features include being durable, antistatic, and resistant to grinding and welding spatter.
SPI Elastic Spiral Hoses
These hoses are ideal for air tools used at varying distances from a fixed air outlet. They are self-retractable, light, flexible, and made from 100% polyurethane. The working pressure is 8 bar at 23ºC, with a burst pressure of 25 bar. They are available in various models with different lengths and diameters.
Productivity Kits
These kits are designed to boost productivity, extend tool lifetime, and ensure minimal pressure drop. Each kit includes a ball valve, air preparation unit, and necessary couplings, hoses, and nipples. They are tailored based on air flow requirements and lubrication needs.
Pre-mounted Hose Kits
Atlas Copco offers pre-mounted hose kits that provide an easy way to select the right hose and coupling combination for pneumatic tools. These kits are ready for immediate use without assembly tools, ensuring leak-free connections.
HM Light Hose Reels
HM Light hose reels feature a robust design with a high impact composite casing, suitable for small and medium pneumatic tools. They offer a working temperature range of 0°C to +50°C and a maximum working pressure of 15 bar.
HM Open Hose Reels
These reels have an open composite casing and are recommended for medium-sized tools. They feature a spatter-resistant rubber hose and adjustable outlet roller position for optimal pull-out angles. The working temperature range is -10°C to +60°C.
HM Open XL Hose Reels
Designed for high-powered tools, these reels have an open die-cast aluminum casing and offer a working temperature range of -10°C to +60°C. They are suitable for floor, wall, or ceiling mounting.
HM Flex L Hose Reels
These reels handle both air and water, featuring a steel casing and high-quality rubber hose. They are recommended for a wide range of pneumatic tools and offer a working temperature range of -30°C to +60°C.
HRIL Hose Reels
HRIL hose reel balancers are designed for small pneumatic hand tools, featuring a durable hose with additional protection and low pressure drop. They offer ergonomic benefits and a long service life.
Ergonomic and Safety Features
COL balancers are designed to reduce muscle stress for operators. They ensure safety by preventing the load from being pulled back when released and protect the surroundings from accidental hoisting. In case of spring failure, the cable locks to provide downward braking power. The braking function can be activated upwards using the "bow and arrow" principle to slacken the cable for tool changes.
Optional Accessories
Safety chains are available for different models with specific ordering numbers.
Specifications
The document provides detailed specifications for various models of COL, RIL, and WP balancers, including capacity range, cable length, weight, and dimensions. Notably, COL 1 models come with nylon cables, while others use steel wire.
RIL Balancers
RIL balancers keep tools accessible and are available as retractors or weightless positioning balancers. They feature adjustable wire stops, high-quality springs, and a load range of 0 to 10 kg. Safety chains are included with certain models.
WP Balancers
WP balancers maintain tools in the correct position, minimizing worker fatigue and muscle stress. They feature steel cables with cable stop buffers, safety chains, and easy cable replacement.
BG-series Blow Guns
The BG-series blow guns are durable and user-friendly, designed for cleaning applications. They feature a plastic body to prevent scratches, high flow capacity, and star tip availability for safety.
Test Equipment
The document describes various test equipment, including a pressure control unit, air tool simulator, and air leakage detector, each with specific ordering numbers.
AIRnet Piping Solution
AIRnet is a compressed air piping system that is fast, easy to install, and reliable. It complies with various standards and is compatible with compressed air and nitrogen. The system is corrosion-free, leak-resistant, and suitable for both oil-free and oil-injected compressors.
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Catalog excerpts

Air Line Accessories catalogue-1

Atlas Copco Air Line Accessories

 Open the catalog to page 1
Air Line Accessories catalogue-2

Energy Efficiency Audits offer sustainable energy savings For an Energy Efficiency Audit of your air distribution system, Atlas Copco employs its own Energy Efficiency Calculator to recommend a correct air line installation. This will result in higher productivity with lower energy consumption and a sustainable reduction in energy costs – and the benefits don’t end there. Pressure check and visual inspection A huge amount of energy is wasted due to leaks in compressed air systems. Capacity losses of up to 20% are common in many installations. During an Energy Efficiency Audit Atlas Copco checks...

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Air Line Accessories catalogue-4

Introduction – Air Line Accessories Ensure that your tools achieve their full potential To ensure that you benefit from the full potential power of your tools, Atlas Copco has developed a full range of air line accessories for use with Atlas Copco tools and air motors. All accessories can be used for other applications and pneumatic equipment. Productivity By using Atlas Copco’s air line accessories you ensure that you have a correct air line installation for your tool. This will provide the correct air flow to the tool, ensuring that you benefit from its full potential power, and that you reach...

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Air Line Accessories catalogue-5

All local safety regulations with respect to installation, operation and overhaul must always be followed. Please read the separate instructions regarding safety which are supplied with all products in order to improve your own safety! Ball valve l Switch off the compressed air with the ball valve when you are not working (see fig. 1). Open all ball valves gently in order to discover improperly tightened devices (see fig. 5). Air preparation units l Please check for solvents which change the structure of polycarbonatea bowls. These solvents make the polycarbonate brittle so it can break. Normally...

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Air Line Accessories catalogue-6

Introduction – Air Preparation Units Get maximum productivity from your tools Atlas Copco air preparation units are designed to help you get maximum productivity from your tools. They ensure minimal pressure drop and thus minimum energy losses in the air distribution system, benefiting the environment and cutting your operating costs. The lifetimes of your tools will be extended by using air preparation units and with that comes lower repair costs and less downtime. A correct air installation ensures productivity and good total economy. Filter – FIL Water and dirt in your compressed air system...

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Air Line Accessories catalogue-7

Air preparation unit MINI-K's main application is to prepare the air for pneumatic components. MINI-K units have a 1/4" BSP connection thread, a composite housing made of polyamide 66 and the bowls are made of polycarbonate. Working temperature 0ºC to +50ºC at 10 bar Operating pressure Inlet pressure 0-10 bar Outlet pressure 0.5-8 bar Standard filter 30 µm Pressure gauge 1/8" BSP Filter condensate drainage Max condensate Max oil capacity capacity Weight cm3 cm3 kg NOTE: Economical air flow: 8 bar inlet pressure, 6.3 bar outlet pressure, 0.2 bar pressure drop. Maximum air flow: 10 bar inlet pressure,...

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Air Line Accessories catalogue-8

Air preparation unit MINI-B's main application is to prepare the air for pneumatic components and tools with low air consumption. MINI-B has a 1/4" BSP connection thread and the housing is made of diecast zinc. The bowls are made of polycarbonate or the unit has metal bowls in zinc. Working temperature 0ºC to +50ºC at 10 bar Operating pressure Inlet pressure 0-16 bar Outlet pressure 0.5-8 bar Standard filter 30 µm Pressure gauge 1/8" BSP Filter condensate drainage Polycarbonate Polycarbonate Metal Semi/automatic Manual Manual Polycarbonate Metal Polycarbonate Polycarbonate Semi/automatic Manual...

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Air Line Accessories catalogue-9

The MIDI Optimizer is suitable for more than 90% of the Atlas Copco tool range and is the best choice for assembly tools, percussive tools, drills, nibblers and grinders up to Turbo. The MIDI Optimizer has a 1/2" BSP connection thread and a housing and bowl of high-tech polymer. The bowl has a highly chemical resistant polypropylene insert and the bowl is directly screwed to the housing for easy handling. MIDI Optimizer self-regulating nanolubricator Adjusts automatically to the flow demand and ensures that the right amount of oil is supplied to the motor at all flow rates. This minimizes the...

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Air Line Accessories catalogue-10

The MIDI Optimizer is suitable for more than 90% of the Atlas Copco tool range and is the best choice for assembly tools, percussive tools, drills, nibblers and grinders up to Turbo. The MIDI Optimizer has a 3/4" BSP connection thread and a housing and bowl of high-tech polymer. The bowl has a highly chemical resistant polypropylene insert and the bowl is directly screwed to the housing for easy handling. MIDI Optimizer self-regulating nanolubricator Adjusts automatically to the flow demand and ensures that the right amount of oil is supplied to the motor at all flow rates. This minimizes the...

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Air Line Accessories catalogue-11

The high flow MAXI-B air preparation unit's main application is to prepare the air for pneumatic tools which are large air consumers when long distribution hoses and multi connectors are used. A good example is Atlas Copco Turbo grinders. The MAXI-B has a diecast zinc housing and aluminum bowls with polypropylene inserts and the bowl is directly screwed to the housing for easy handling. Working temperature -10ºC to +50ºC at 10 bar NOTE: For dry compressed air, ice formation must be avoided. Operating pressure Inlet pressure 0-17.5 bar Outlet pressure 0.5-12 bar Standard filter 30 µm Pressure...

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Air Line Accessories catalogue-12

Optional Accessories Common accessories Ordering No. Designation MIDI OPTIMIZER Are included in combination units (FD, FTD, F/RD and FRD) Common accessories have to be ordered separately for separate units. Filter (FIL) accessories (30 µm filter element is included with all filters) Ordering No. MINI-K MIDI OPTIMIZER Bowl guard Regulator (REG) accessories Ordering No. Designation Pressure gauge 0-10 bar Ø 40 mm 9090 1907 00 Ø 50 mm Metal housing 0-16 bar Ø 49 mm Ø 50 mm MIDI OPTIMIZER Panel mounting pressure gauge 0-10 bar Ø 50 mm 0-16 bar Ø 63 mm Pressure gauge 0-10 bar is included in the combination...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.