Catalog excerpts
ZR/ZT 110-750-FF & ZR/ZT 132-900 VSD-FF Atlas Copco Oil-free rotary screw compressors 110-935 kW/150-1253 hp
Open the catalog to page 1ƒ¤ Setting the standard in energy efficiency, safety and reliability The shortest route to superior productivity is to minimize op- erational cost. The Atlas Copco Z compressor series is focused on effectively saving energy, ensuring product safety – only oil-free machines exclude contamination risks for 100% – and Energy, safety & reliability guaranteeing the utmost reliability around the clock. And not just today, but day after day, year after year, with minimal mainte- nance cost, few service interventions and long overhaul intervals. Choice Atlas Copco masters each com pression...
Open the catalog to page 2Energy recovery Heat from compression can be recovered and put to good use in pre-heating of boiler feed water, heating of buildings etc. The professional follow-up Service Contracts will ensure you of the right maintenance, immediate response and genuine spare parts… all over the globe. Energy Reliability Safety
Open the catalog to page 3ISO 8573-1 CLASS 0 Atlas Copco sets a new industry standard When it comes to clean, oil-free compressed air for your critical processes, you can’t afford to compromise. Atlas Copco, a pioneer in oil-free air screw technology, is known for its range of com- pressors designed especially for applications that require oil-free air. Now Atlas Copco has achieved a new milestone: Setting the standard for air purity as the first man- ufacturer to be certified ISO 8573-1 CLASS 0. Class zero Industries such as pharmaceuticals, food and beverages, electronics and textiles must exclude any risk of...
Open the catalog to page 4Often referred to as “technically oil-free air”, this system relies on air cooling devices (e.g. refrigeration dryers) and several stages of oil removal with multiple components. A failure of any of these components or inadequate maintenance can result in oil contamina- tion of a process. Therefore, with oil-injected compressors there will always be a risk of contamination and the possibility of severe consequences for your business. Move up to a risk-free standard. Visit www.classzero.com TÜV (Technische Überwachungsverein/Technical Monitoring Association) reporting on the Atlas Copco Z...
Open the catalog to page 51 2 4 3 Proven Z-technology in one complete package Watercooled ZR 250 Watercooled ZR: air/oil/coolant flow ZR/ZT 110-750-FF and ZR/ZT 132-900 VSD-FF Capacity range (50 & 60 Hz) 1 Advanced Elektronikon control and monitoring system 2 Oil-free screw compression element 3 High efficiency coolers and water separator 4 Inlet compensators on all piping connections Air filter Low pressure element Intercooler High pressure element Aftercooler Air out Air in air water oil 120 7 250 260 15 550 2500 150 5300 l/s m3/min cfm 0 ZR 300-750 ZR 400-900 VSD ZT 110-275-FF ZT 132-315 VSD-FF ZR 110-275-FF ZR...
Open the catalog to page 61 2 3 4 Complete ZR/ZT range Aircooled ZT 160 VSD-FF Integrated VSD, Full Feature version with IMD dryer Aircooled ZT-FF: air/oil/coolant flow 0 500 30 1060 1000 60 2120 2500 150 5300 l/s m3/min cfm ZR 55-750 ZR 75-900 VSD ZT 55-275 ZT 75-315 VSD 1500 90 3180 2000 120 4240 Air in Air out Air filter High pressure element Oilcooler Low pressure element Aftercooler (with pre-cooler) Intercooler (with pre-cooler) 1 Efficient intake air filtration 2 Integrated frequency converter for Variable Speed Drive operation 3 IP55 totally enclosed high efficiency electric motor 4 Built-in IMD adsorption...
Open the catalog to page 7Superior design in every detail Proven Z-technology World class oil-free compression element ƒ¤ unique Z-seal design guarantees 100 % oil-free air ƒ¤ operation far below critical speed ƒ¤ high overall efficiency, thanks to: – superior rotor coating – element cooling jackets ƒ¤ no oil ‘clean up’ problems Superior element bearings ƒ¤ high stability under varying load conditions ƒ¤ no need for pre-lubrication/stabilisation time ƒ¤ bearings operate below wear limit Reliable element intake protection ƒ¤ machine mounted, easy to maintain air filter ƒ¤ minimum intake losses Totally enclosed motor...
Open the catalog to page 8Reliability in every detail Water separator ƒ¤ the labyrinth design efficiently separates the condensate from the compressed air ƒ¤ low moisture carry-over protects downstream equipment: – long High Pressure element lifetime – better dryer performance Inlet valve ƒ¤ air operated diaphragm ƒ¤ lowest unloaded power by tuning with bypass screw ƒ¤ mechanical interlock of inlet and blow-off valves Cooling system designed for life High efficiency + high reliability water cooling (ZR) ƒ¤ corrosion resistant stainless steel tubing ƒ¤ highly reliable robot welding; no risk for leaks ƒ¤ aluminium...
Open the catalog to page 90 400 800 10 20 Why Variable Speed Drive (VSD) compressors? Direct energy savings of up to 35% ƒ¤ Unload losses are reduced to a minimum ƒ¤ No blow-off of compressed air to the atmosphere ƒ¤ Load/no load transition losses are eliminated ƒ¤ The precise pressure control of the VSD compressor allows for a tighter pressure band and a lower average working pressure, resulting in reduced energy consumption energy savings with VSD investment maintenance energy Process pressure Pressure - standard load-unload - 0.5 bar Pressure - turbo-modulating - 0.2 bar Pressure - VSD - 0.1 bar 0.5 bar Seconds %...
Open the catalog to page 101 2 3 4 5 speed windows minimum maximum Flow Atlas Copco integrated solution non-integrated solution maximum minimum Motor speed integrated VSD non-integrated VSD 100 % Rectifier RFI filter Line reactors Inverter AC output 5-150 Hz* AC input 50 or 60 Hz DC link AC input 50 or 60 Hz AC output 25 to 150 Hz* Integrated VSD - The only way The frequency of the drive motor is continuously adapted to the fluctuating air demand. The magic of VSD 1 Elektronikon® controls compressor and inverter ƒ¤ maximum machine safety ƒ¤ easy networking of the compressor 2 EMC tested and certified ƒ¤ maximum...
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