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Servo Drive System

Servo Drive System
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Servo Drive System

Product catalog summary
Introduction
ATLANTA Drive Systems is a medium-sized company with nearly 80 years of experience in providing high-quality power transmission solutions. It specializes in developing and producing drive systems for sectors such as machine tools, woodworking, robotics, food machinery, and packaging machines. The company is a leader in high-quality racks and has a global presence.

Specifications and Product Range
The document details ATLANTA's servo drive systems, including high-torque, high-performance, economy, and basic gear units. Each type is designed for specific applications, offering different levels of output torque, backlash, and stiffness.

Order Codes and Examples
Examples of order codes for high-performance gear units and racks are provided, detailing design, module, and length specifications.

Technical Details
Technical specifications for various servo gearboxes are included, such as HT-High-torque gear units with adjustable backlash, dimensions, order codes, and performance metrics like output torque and backlash.

Applications and Use Cases
ATLANTA's servo drive systems are versatile, suitable for high-precision machine tools, laser cutting plants, woodworking machines, and robotic systems.

Conclusion
ATLANTA Drive Systems offers a comprehensive range of servo drive solutions, demonstrating technological leadership and a commitment to quality and innovation.
Specifications:
ATLANTA HT-high-torque worm gear units are designed for modern three-phase and DC servo-motors, featuring low-clearance gearing, higher loading values, and a light metal casing for heat dissipation. They comply with DIN 3975/76 standards.

Procedures:
Mounting instructions include using five mounting faces with tapped holes. The coupling is pre-assembled and requires cleaning and oiling before attachment. Specific recommendations are provided for material and tolerance.

Standards and Recommendations:
The gear units adhere to DIN EN ISO 9409-1-A and DIN 40 050 standards. Monthly lubrication checks are recommended, with synthetic lubricants preferred.

Maintenance:
Backlash adjustment is necessary after prolonged use. Lubricant changes are recommended every four years or annually for multi-shift operations.

Critical Information:
Ensure maximum transmittable torque is not exceeded for safety stops. Mixing synthetic lubricants with mineral oils is discouraged.
Specifications:
Special couplings for motor/gear units are rigid, nitrided, and preassembled. Specifications include dimensions, torque values, and order codes.

Procedures:
Guidelines for selecting and using high-performance gear units emphasize temperature limits during continuous operation.

Standards:
Gear units and couplings comply with DIN 3975/76 and DIN 5480 standards.

Recommendations:
Shrink-disc clamping sets are recommended for output drive shafts. Special clutches provide a torsion-free connection.

Key Data from Tables:
Tables provide selection and load values for HP-high-performance gear units, including driving speed, torque, and power output.

Critical Information:
Low-clearance gearing with adjustable backlash, higher loading values, robust casing, and compatibility with various shafts and racks.
Specifications:
HP-high-performance gear units feature helical tooth systems for smooth operation. Checking maximum transmittable torque for safety is emphasized.

Mounting Instructions:
Five mounting faces with tapped holes are provided. Optimal lubrication is achieved with the worm shaft in specific positions.

Output Drive Shaft:
Instructions for assembling the output drive shaft include cleaning, oiling, and ensuring material strength.

Maintenance:
Backlash adjustment and regular lubricant checks are necessary.

Lubricant Recommendations:
Klübersynth GH 6 - 220 is recommended, with alternatives like SHELL Tivela S 220.

Protection and Standards:
Gear units have a protection degree of IP65/67 according to DIN 40 050.
Specifications:
ATLANTA E-servo worm gear units are designed for modern servo motors, featuring low-clearance gearing and a light metal casing. They comply with DIN 3975/76 standards.

Procedures:
Mounting instructions specify using five mounting faces. The coupling requires cleaning and oiling before installation.

Maintenance:
Units are filled with synthetic polyglycol oil for lifetime lubrication. Regular checks for oil leakage and surface temperature are recommended.

Standards and Recommendations:
Units adhere to IP65/67 protection standards. Detailed tables specify selection and load capacities.

Key Data from Tables:
Tables include specifications for gear units, such as order codes, gear ratios, and torque values.
Specifications:
ATLANTA B-servo worm gear units feature low-clearance gearing and a light metal casing. They comply with DIN 3975/76 standards.

Procedures:
Mounting instructions emphasize using the largest contact faces for mounting.

Standards and Recommendations:
Units are designed according to DIN 3975/76 standards, with specific mounting position recommendations.

Key Data from Tables:
Tables provide order codes, driving speeds, and torque values.

Maintenance:
Regular maintenance, including lubricant changes, is important for longevity.
Specifications:
ATLANTA BG servo bevel gear units are designed for new generation motors, featuring low-clearance gearing and light-alloy housing.

Procedures:
Mounting and maintenance procedures emphasize tension-free installation and maintaining lubrication conditions.

Standards and Recommendations:
Units are filled with synthetic polyclycol oil for lifetime lubrication.

Key Data and Tables:
Tables specify bearing life, torque limits, and driving power.

Critical Information:
Adhering to maximum transmittable torque for safety is crucial.
Overview: The document provides specifications and recommendations for rack and pinion systems, focusing on modules 1 to 10.

Specifications:
  • Materials: Racks are made from C45E and 42CrMo4 steel.
  • Modules: Covers modules 1 to 10 with specific dimensions.
  • Quality: Quality levels range from 7 to 10.

Procedures:
  • Installation: Recommendations include using a patented rack assembly kit.
  • Lubrication: Automatic lubrication systems are recommended.

Standards and Recommendations:
  • Pitch Error: Specifications for different quality levels are provided.
  • Mounting: Specific screws and procedures are outlined.

Data Summary:
  • Tables provide measurements for each rack type.
  • Some racks are available without mounting holes.

Conclusion: The document serves as a guide for selecting and installing rack and pinion systems.
Specifications and Parameters:
- Linear load distribution factor varies based on bearing type.
- Key parameters include mass, speed, and safety coefficient.

Calculation Procedures:
- The process involves determining acceleration and permissible feed force.

Rack and Pinion Drive Selection:
- Selection is based on calculated permissible feed force.

Lubrication Systems:
- Systems include electronically controlled lubricators.

Lubrication Recommendations:
- Optimal grease supply is determined based on method and conditions.
Overview: The document provides technical details on rack and pinion drives, focusing on tooth thickness measurement, assembly, and maintenance.

Tooth Thickness and Roller Ball Measurement: Tooth thickness is measured using roller ball measurement.

Assembly and Maintenance: Accurate assembly is achieved using aids and magnetic force.

Safety Instructions: Preventive measures include avoiding contact with rotating parts.

Finishing Options: Gears can be customized according to requirements.
General Terms and Conditions of Sale and Delivery – Version 14
1. Security Transfer and Claims: Transfer of ownership for security purposes is prohibited.
2. Delivery and Risk: Risk transfers to the purchaser once goods are handed over for transport.
3. Compensation for Late Delivery: Compensation is capped at 5% of the delivery value.
4. Retention of Title: The seller retains ownership until all claims are settled.
5. Contract Adjustments and Withdrawal: Contracts may be adjusted for unforeseeable events.
6. Prices and Payments: Prices are in EURO, ex works.
7. Defects of Quality: Purchasers must inspect goods upon receipt and report defects within two weeks.
Defect Notification and Liability: Purchasers must notify the supplier of defects in writing.
Repair and Replacement: The supplier will repair or replace defective parts.
Exclusions and Limitations: Claims are excluded for minor deviations.
Defects of Title and Property Rights: The supplier ensures goods are free from third-party rights.
Liability: The supplier is liable for damages from guarantee breaches.
Lapse of Time: Purchaser claims expire after 12 months.
Applicable Law and Jurisdiction: German law governs all legal relationships.
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Catalog excerpts

Servo Drive System-1

Servo-Antriebssystem Servo Drive System Atlanta Antriebssysteme E. Seidenspinner GmbH & Co. KG Postfach 1161 74301 Bietigheim-Bissingen Carl-Benz-Straße 16 74321 Bietigheim-Bissingen Telefon: 0049 (0) 7142 - 70 01-0 Telefax: 0049 (0) 7142 - 70 01-99 E-Mail: [email protected] Internet: www.atlantagmbh.de AEO-F Authorized Economic Operator Nachdruck – auch auszugsweise – ohne unsere Genehmigung ist nicht gestattet. Die Maße und sonstige technische Angaben dieses Kataloges sind freibleibend und für uns völlig unverbindlich. Technische Änderungen in den Maßen und im Umfang unseres Normprogramms sind vorbehalten. Lieferungen erfolgen gemäß unseren Verkaufs- und Lieferbedingungen Ausgabe 14. Duplication – even by way of excerpts – is not allowed without our express permission. Dimensions and any other technical details given in this catalogue are subject to alterations without notice and are completely without obligation on our part. All rights to make technical changes to the dimensions and the range of our standard programme are reserved.

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Servo Drive System-2

Tradition. Innovation. Fortschritt. ATLANTA-Antriebssysteme überzeugt seit fast 80 Jahren mit hochwertigen Lösungen in der Antriebstechnik. Als mittelständisches Unternehmen haben wir uns auf die Entwicklung, Konstruktion und Fertigung hochwertiger Antriebssysteme spezialisiert. ATLANTA-Kunden sind in allen Bereichen des Maschinenbaus zu finden, Schwerpunkte sind: Werkzeugmaschinen, Holzbearbeitungsmaschinen, Robotik und Handling, Maschinen für die Lebensmittelindustrie, Verpackungsmaschinen, Stein- und Glasbearbeitungsmaschinen und Sondermaschinen. Im Bereich von Qualitätszahnstangen sind wir...

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Servo Drive System-3

Tradition. Innovation. Progress. ATLANTA Drive Systems has offered convincing high-quality power transmission solutions for nearly 80 years. As a medium-sized company we have specialized in the development, construction and production of high quality drive systems. ATLANTA customers are found in all areas of transmission engineering. The main focus however, lies in machine tool, woodworking machines, robotics and handlings, food machinery, packaging machines, boxing machines and special purpose machines. We are market leaders in high quality racks and define market trends. All components of our...

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Servo Drive System-4

Bestell-Nummern – Beispiele Order codes – Examples Beispiel Servo-Hochleistungsgetriebe Example High-performance gear units High-performance gear units Keyway design Centre distance Order code of housing Order code of housing High-performance gear units Shrink-disc design Centre distance Beispiel Zahnstangen für fortlaufende Montage Example Racks- for continuous linking with holes rack length

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Servo Drive System-5

Inhaltsverzeichnis Table of contents Servo-Winkelgetriebe Servo gearboxes HT-Servo-Hochleistungsgetriebe < 1' HT-High-torque gear units < 1' HP-Servo-Hochleistungsgetriebe < 2' HP-High-performance gear units < 2' E-Servo-Schneckengetriebe < 5' E-servo worm gear units < 5' B-Servo-Schneckengetriebe < 12' B-servo worm gear units < 12' BG-Servo-Kegelradgetriebe < 6' BG-servo bevel gear unit < 6' Getriebe Berechnung und Auswahl Gear units calculation and selection Ritzel- und Antriebswellen Pinion and output drive shafts Schrumpfscheiben-Spannsätze Shrink-disc clamping sets Montageführer für Servo-Getriebe...

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Servo Drive System-6

Servo-Winkelgetriebe-Familie Servo gearbox family ATLANTA Servoantriebssysteme: Wegweisende Standards für technologischen Vorsprung Das weltweit umfangreichste Programm an Qualitätszahnstangen bietet zu­ am­ en mit der kompletten s m Familie an Servowinkelgetrieben eine unerreichte Kombinationsvielfalt, mit der sich fast alle denkbaren Applikationen optimal realisieren lassen. The world‘s most extensive range of precision racks together with the complete family of servo gear units, provides an unmatched range of combinations to achieve the best solution to almost all possible applications. Für...

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Servo Drive System-7

Servo gearbox family ATLANTA Servo Drive System: Setting Standards for Technological Leadership E-Servo BG-Servo B-Servo Fahrachse mit integriertem Schmiersystem Fahr- und Hubachse eines Portalroboters Linear axis with integrated lubrication system Driving and lifting axis of a robotic palletizer

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Servo Drive System-8

Servo-Winkelgetriebe-Familie Servo gearbox family HT High-Torque-Getriebe HT High-torque gear units 150 % Abtriebsdrehmoment Verdrehspiel < 1 arcmin Höchste Steifigkeit 150 % output torque Backlash < 1 arcmin Highest stiffness HP High-Performance-Getriebe HP High-performance gear units 100 % Abtriebsdrehmoment Verdrehspiel < 2 arcmin Höchste Steifigkeit 100 % output torque Backlash < 2 arcmin Highest stiffness E Economy-Getriebe E Economy gear units 100 % Abtriebsdrehmoment Verdrehspiel < 5 arcmin Höchste Steifigkeit 100 % output torque Backlash < 5 arcmin Highest stiffness B Basic-Getriebe B...

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Servo Drive System-9

Übersicht HT-Servo-Hochleistungsgetriebe < 1' Survey of HT-High-torque gear units < 1' Seite / Page HT-Servo-Hochleistungsgetriebe mit einstellbarem Zahnspiel < 1' Achsabstand 50 mm Achsabstand 63 mm Achsabstand 80 mm Achsabstand 100 mm HT-High-torque gear units with adjustable backlash < 1' Centre distance 50 mm Centre distance 63 mm Centre distance 80 mm Centre distance 100 mm Selection and load tables Short description Getriebe Berechnung und Auswahl Gear units calculation and selection Gear units accessories Motor applications

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Servo Drive System-10

HT-Servo-Hochleistungsgetriebe mit einstellbarem Zahnspiel < 1' HT-High-torque gear units with adjustable backlash < 1' Achsabstand / Centre distance ao = 50 mm < 1 arcmin Bild 1 Abtriebswelle mit Schnittstelle analog EN ISO 9409-1-A-40 Fig. 1 Output shaft with interface according analog EN ISO 9409-1-A-40 Bild 2 Abtriebswelle für Klemmverbindung 80 84 036 Fig. 2 Output shaft for clamp connection 80 84 036

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.