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Robotic Tool Changers - Standard and Heavy Automation Series
Robotic Tool Changers - Standard and Heavy Automation Series
The Quick-Change Tool Changer by ATI Industrial Automation is designed to enhance robotic applications by enabling automatic switching of end-effectors like grippers and weld guns. It features a Master plate on the robot arm and a Tool plate on the end-effector, connected through a pneumatically-driven locking mechanism with patented ball locking technology and a fail-safe mechanism. This system ensures seamless pneumatic and electrical connections.
The tool changer allows for rapid tool changes, improving operator safety and maintenance efficiency. It increases robot flexibility by enabling the use of multiple end-effectors, replacing heavy multi-tool setups with individual tools.
The system includes a superior fail-safe locking mechanism, high rigidity, unmatched repeatability, and No-Touch Locking™ technology. It offers a 3-year warranty and a simple interface for easy robot mounting.
ATI offers Standard and Heavy Automation series, each with distinct body designs and payload capacities. The Standard Series is compact and economical, while the Heavy Automation Series is designed for heavy-duty applications with robust locking mechanisms and multiple utility modules.
The patented locking mechanism features a multi-tapered cam for reliability and safety, including a fail-safe feature that prevents the Tool plate from detaching in case of pneumatic pressure loss.
The document provides a detailed specification table for various models, indicating payload limits, locking forces, and moment capacities. Models range from QC-5 to QC-1210, with payload limits from 18 lb to 2980 lb.
Selection involves considering moment capacity, pneumatic and electrical needs, environmental factors, and precision requirements. The Quick-Change models are designed to handle dynamic moments significantly higher than their static ratings.
Modules are available for various utilities, including pneumatics and electrical signals. Considerations include environmental protection, Tool Changer size compatibility, and connection types.
The Quick-Change Tool Changer by ATI offers a versatile and reliable solution for robotic automation, with options tailored to both standard and heavy-duty applications.
ATI offers connectors in various orientations such as straight, right-angle, and multi-position to suit different applications. Key considerations include determining the maximum amperage and voltage, the number of pins required, and the availability of a tool-ID option for distinguishing between different tools.
ATI provides self-sealing port versions for pneumatic pass-through modules. Important factors include the number of connections needed and the port size and thread standard. For air pressure requirements exceeding 150 psi, contact ATI.
All fluid modules are sealed on both the Master and Tool sides. Considerations include port size, thread standard, maximum pressure, and flow rate. Contact ATI for fluids that may interact with Buna-N seals.
ATI offers modules for control and signal pass-through, supporting systems like Discrete, DeviceNet, Ethernet, PROFIBUS, PROFINET, INTERBUS, and Fiber Optic.
Modules are available for utilities such as ultrasonic welding, camera, vision, and video. Contact ATI for module selection.
Features include a Master Forces Separation to prevent sticking, high repeatability, and a patented fail-safe locking mechanism. Specifications include a suggested payload limit of 18 lb, locking force of 160 lb at 80 psi, and a static moment capacity of 110 lbf-in (X and Y) and 150 lbf-in (Z).
Designed for small and lightweight applications with a high-strength locking mechanism. Specifications include a suggested payload limit of 35 lb, locking force of 240 lb at 80 psi, and a static moment capacity of 220 lbf-in (X and Y) and 300 lbf-in (Z).
Offers a large number of pass-through pneumatic ports and a high-strength locking mechanism. Specifications include a suggested payload limit of 55 lb, locking force of 520 lb at 80 psi, and a static moment capacity of 500 lbf-in (X and Y) and 690 lbf-in (Z).
Similar to QC-20, with 1/8 NPT ports and a high-strength locking mechanism. Specifications include a suggested payload limit of 55 lb, locking force of 520 lb at 80 psi, and a static moment capacity of 500 lbf-in (X and Y) and 690 lbf-in (Z).
Each tool changer model has specific part numbers for ordering, with options for Master and Tool plates and various electrical modules.
- QC-21: Includes master and tool plates with optional K19 electrical modules. Features pneumatic ports and Amphenol connectors. Orientation marks assist in robot teaching. Master mounting hardware is provided.
- QC-40: Offers a higher payload limit of 110 lb (50 kg) with a fail-safe locking mechanism. It includes large pneumatic ports and a patented locking mechanism for enhanced moment capacity.
- Do not apply lock/unlock air pressure without the master cover plate properly attached to avoid damage.
- Orientation marks are provided for robot teaching.
- The TSS system is modular, allowing customization and compatibility with QC-5 to QC-21 models.
- Features include V-grooves for repeatable tool positioning, durable stainless steel interface pins, and optional tool presence sensing.
- Components include interface plates, rack assembly, mounting blocks, and base assembly.
- Modular design for customization.
- Patented fail-safe locking mechanism with low force on the piston.
- Long-life bushings for pneumatic pass-through.
- Part numbers and configurations for QC-21 and QC-40 are provided, with options for electrical and fluid modules.
- Contact ATI for custom configurations and additional modules.
The document provides detailed specifications and ordering information for various models of ATI Industrial Automation's tool changers, including QC-60, QC-71, QC-110, and QC-150. These products are designed for industrial automation applications, offering features such as lightweight design, high strength, and patented fail-safe locking mechanisms.
- Lightweight Design: All models feature a lightweight design with high strength, utilizing Rc58 stainless steel for durability.
- No-Touch Locking Technology: Allows up to 0.12 inches (3.0 mm) plate separation when locking, enhancing ease of use.
- Fail-safe Locking Mechanism: Designed to exert low force on the piston, increasing moment capacity with large piston diameter and outward ball travel.
- Long-life Bushings: For pneumatic pass-through, ensuring durability and reliability.
- QC-60: Suggested payload limit of 160 lb (75 kg), locking force of 1700 lb (7400 N), and static moment capacity of 1700 lbf-in (X, Y) and 2600 lbf-in (Z).
- QC-71: Suggested payload limit of 180 lb (79 kg), locking force of 1800 lb (8100 N), and static moment capacity of 3500 lbf-in.
- QC-110: Suggested payload limit of 330 lb (150 kg), locking force of 2700 lb (12,000 N), and static moment capacity of 6900 lbf-in.
- QC-150: Suggested payload limit of 440 lb (200 kg), locking force of 3600 lb (16,000 N), and static moment capacity of 12,000 lbf-in (X, Y) and 10,000 lbf-in (Z).
Each model has specific part numbers for ordering, with options for master and tool plates, electrical modules, and other configurations. Customers can choose from various modules and options to suit their specific needs.
- Modules and options are available for customization, with detailed information provided in the catalog.
- Warnings are included regarding the proper attachment of cover plates to prevent damage.
- Customer testimonials highlight the reliability and suitability of ATI's tool changers for various industrial applications.
- QC-210: Suggested payload limit of 1100 lbs (510 kg), locking force of 8600 lbs (38,000 N) at 80 psi, and static moment capacities of 29,000 lbf-in (3300 Nm) for X and Y axes, and 28,000 lbf-in (3200 Nm) for Z axis. Positional repeatability is .0006 in (.015 mm).
- QC-310: Similar features with increased payload and moment capacities.
- QC-510: Suggested payload limit of 1500 lbs (700 kg), locking force of 14,000 lbs (62,000 N), and higher static moment capacities of 43,000 lbf-in (4900 Nm) for X and Y axes, and 31,000 lbf-in (3500 Nm) for Z axis.
- No-Touch Locking technology allows for up to 0.1 inches (2.5 mm) plate separation when locking.
- Ready-to-Lock Sensors ensure parallel alignment of tool and master plates.
- Patented Fail-safe Locking Mechanism with low force on the piston and increased moment capacity.
- Integrated Lock/Unlock Sensing Proximity Sensors for safe coupling/uncoupling.
- Designed for durability and flexibility, compatible with larger ATI Tool Changers.
- Features include compliant tool interface, compact tool hooks, robust steel weldment, and optional shield guards.
- Horizontal Extension Module and sensor/switch options are available for enhanced functionality.
The document describes the Servo Module for Tool Changers, which supports connections to servomotors. It highlights the separation and electrical isolation of signal and motor power circuits. The design is modular, allowing for customer-specified connectors and wiring. Safety features include recessed Master-side contacts and EMI/RF shielding. It is crucial to disconnect and discharge power before uncoupling to prevent damage.
Primary Power Modules like PA2 and PB2 are designed to carry 200 amps at up to 600 volts. They feature rhodium-plated copper contacts and advanced cone-mating technology. Safety features include recessed contact tips and high-dielectric material components.
ATI offers modules for pneumatic, vacuum, and fluid utilities. Pneumatic modules have self-sealing or pass-through ports, while fluid/pneumatic modules use stainless steel and U-cup seals to minimize loss and prevent corrosion. Hydraulic modules use stainless steel, self-sealing valves, and are suitable for high-pressure applications.
These modules support high-speed data connections and are compatible with INTERBUS or PROFIBUS hardware. They feature debris shields and IP65 housings for durability.
Teaching Aids like QC-210 and QC-310 help reduce setup time and wear. Stand-Alone Dust Covers protect Tool Changer components when not in use. Connector Mates and Cables offer various connection options, and Spacers are available for applications not requiring immediate tool changes.
Utility Couplers are designed for heavy-duty applications, allowing for tool changes that pass utilities like air and electrical signals. They feature a compliance mechanism for misalignments and can include optional drive cylinders.
Examples include the QC-25 for small payloads with multiple pass-through ports, the QC-62 for non-robotic fixture docking, and the QC-73 for custom rail changing with specialized utility modules.
The document provides detailed specifications and applications for various tool changers developed by ATI Industrial Automation. These include the QC-73, QC-35, QC-220, QC-80, QC-203, and QC-76 models, each designed for specific payload capacities and applications, such as servo welding and heavy-duty tasks.
- QC-73: Custom square mounting pattern, supports 180 lbs (81.6 kg) payloads.
- QC-35: Features a 3-locking mechanism, supports 100 lbs (45.4 kg) payloads, and allows additional utility modules.
- QC-220: Electrically-actuated, designed for heavy-duty applications, compatible with QC-210 series.
- QC-80: Lightweight design for servo welding, supports 180 lbs (81.6 kg) payloads.
- QC-203: Supports 450 lbs (204 kg) payloads, compatible with DeviceNet modules.
- QC-76: Lightweight, supports 240 lbs (108.9 kg) payloads, features multiple air connections.
- Multi-Axis Force/Torque Sensor: Measures six components of force and torque, used in robotics and research.
- Manual Tool Changers: Cost-effective, high strength, and excellent repeatability.
- Robotic Collision Sensor: Prevents damage from robot crashes, features automatic reset.
- Robotic and CNC Deburring Tools: Air-driven tools for deburring and finishing applications.
- Automated Assembly Alignment Device: Uses Remote Center Compliance technology for precise alignment.
ATI Industrial Automation is a leading developer of robotic peripheral devices and sensors, focusing on enhancing productivity and safety in automation applications. The company emphasizes continuous improvement, product customization, and innovation.
ATI is committed to customer satisfaction through on-time delivery, quality, reliability, and innovation.
Catalog excerpts
Robotic/Automatic Tool Changer Quick-Change Standard and Heavy Automation Series
Open the catalog to page 1
TOOL CHANGERS Product Description The Quick-Change provides flexibility to robot applications by allowing the robot to change endeffectors (e.g., grippers, vacuum cup tooling, pneumatic and electric motors, weld guns, etc.) automatically. The Quick-Change consists of a Master plate and a Tool plate. The Master plate, installed on the robot arm, locks to the Tool plate with a pneumatically-driven locking mechanism. This locking mechanism uses a patented, multi-tapered cam with ball locking technology and a patented fail-safe mechanism. The Master allows for the passage of pneumatic and electrical...
Open the catalog to page 2
Tool Changers for Heavy Automation . . . . . . . . . . .42 QC-210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 QC-310 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 QC-510 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 How To Order QC-210 to QC-510 . . . . . . . . . . . . . .50 Tool Stands for QC-210 to QC-510 . . . . . . . . . . . . .51 QC-1210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Heavy Automation Series Modules and Options . .56 Tool Changer Accessories . . . . . . . . . . . . . . . . . ....
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TOOL CHANGERS Quick-Change Tool Changers ATI provides two distinct series of its line of QuickChange Tool Changers: Standard and Heavy Automation. Both feature similar functioning locking mechanisms, but they have different body designs and payload abilities to best suit specific applications. Standard Series Tool Changers From the lightest duty to the heaviest duty payload range, the Quick-Change Standard Series Tool Changers typically feature round bodies with an array of integrated pneumatic ports. This style results in a compact, economical tooling arrangement where a majority of the applications...
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QUICK - CHANGE LOCKING MECHANISM Our patented fail-safe locking mechanism features a unique multitapered cam for superior reliability, repeatability, strength, and safety. Our patented locking mechanism and unique fail-safe feature have been in industrial use for more than fifteen years without failure. Interface plate Master plate Electrical module (Master-side) Male coupling Bearing race Tool plate Our No-Touch Locking technology allows plate separation when locking. Electrical module (Tool-side) Figure 1: Tool Changer in unlocked position Hardened steel ball is on the first taper of the cam....
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QUICK - VIEW SPECIFICATION TABLE Suggested Payload Limit Static Moment Capacity (X and Y)** Static Moment Capacity (Z) Pneumatic pass-through (Quantity) size Pneumatic Lock and Unlock port size Static Moment Capacity (X and Y)** Static Moment Capacity (Z) Pneumatic pass-through (Quantity) size Pneumatic Lock and Unlock port size Suggested Payload Limit Locking Force @ 80 psi (5.5 bar) *Additional pneumatic pass-through ports are available for these models. **All models can handle a dynamic moment 3 times higher than the static moment capacity. Moment tests show failure point at 10–12 times X...
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MODEL SELECTION How to Select a Robotic Tool Changer 1. Sizing - Fast method: If the expected moment exerted on the Tool Changer is low or moderate, select a Quick-Change model with a payload rating similar to that of your robot. If the expected moment is high, or if you prefer to use a QC model better suited to the application, see the next section below. More exact method: Moment capacity is a critical factor in selecting the proper Quick-Change model. Use the following to approximate the worst-case moment: • Find the approximate center-of-gravity (CG) of the heaviest end-effector to be used....
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MODULE SELECTION How to Select a Module The flexibility of our Quick-Change Tool Changers is due in part to the large number of utility modules that are available for passing pneumatics, water, power, electrical signals, and more. The following is a list of considerations when trying to determine what module you may need. Refer to pages 38–41 for a list of Standard Series Tool Changer Modules and pages 56–61 for a list of Heavy Automation Tool Changer Modules. Common Considerations for all Modules General Considerations There are many considerations that are applicable to all of our utility modules....
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Pneumatics ATI offers self-sealing port versions of most of our pneumatic pass-through modules. Contact ATI for more information or visit www.ati-ia.com for a complete list of available modules. • Number of Pass-Through Connections: Determine the number of pneumatic pass-through connections needed. Many of our Tool Changer models have additional pass-through ports in the body of the Tool Changer. • Port Size: Determine what port size and thread standard is needed. Contact ATI if your air pressure requirements are greater than 150 psi. Fluid All ATI fluid modules are sealed on the Master- and...
Open the catalog to page 9
QC - 5 Product Advantages Master Forces Separation of Tool to prevent sticking while unlocking—a common problem when working with light payloads. Extremely High Repeatability No-Touch Locking technology allows up to 0.12 inches (3.0 mm) plate separation when locking. Patented Fail-safe Locking Mechanism Long-life Bushings for Pneumatic Pass-through QC-5 Master and Tool plate with E2A electrical module Suggested Payload Limit Higher payloads possible with lower moment rating. Fail-safe takes over when load exceeds locking force. Static Moment Capacity – (X and Y) Dynamic moment capacity 3x higher...
Open the catalog to page 10
9120-005M-000-000 (QC-5 Master plate, no options) 9120-005T-E2A-000 (QC-5 Tool plate w/ E2A electrical module) “In our years of experience with these Tool Changers, we have been impressed with a number of features. Reliability...Simplicity...Durability and Repeatability... Good job, ATI!” Alex Zalucky Robotic Development www.ati-ia.com Part Numbers Shown: (A) Master: 9120-005M-E2A-000 (B) Tool: 9120-005T-E2A-000 (6) M5 Pneumatic Thru Ports 12.6 M3 SHCS Provided 5 Boss (A) (6) M5 Pneumatic Thru Ports 33 h7, Boss Customer Interface M5 Lock Port 8 Cover Plate 3 H7, 8 Dp. Customer Interface (Cover...
Open the catalog to page 11All ATI Industrial Automation catalogs and technical brochures
Manual tool changers2 Pages
Robotic & CNC Deburring Tools12 Pages
Collision Sensor catalog8 Pages
Utility coupler2 Pages
Corporate overview8 Pages
- Metal deburring tool
- Pneumatic tool changer
- Electronic coupler
- Mechanical coupler
- Steel deburring tool
- Coupler for industrial applications
- Pneumatically-actuated tool changer
- I/O coupler
- Force and torque sensor
- Automatic deburring tool
- Compact coupler
- Pneumatic deburring tool
- Manually-operated tool changer
- Automatic coupler