Robotic and CNC Deburring Tools

RADIALLY- COMPLIANT DEBURRING TOOLS Product Description ATI’s line of Radially-Compliant (RC) Deburring Tools, also known as FlexdeburrTM, are robust, high-speed and lightweight air turbine-driven deburring units for deburring aluminum, plastic, steel, etc. with a robot or CNC machine. The RC Deburring Tool is especially suited for removal of parting lines and flash from parts. However, its flexible design allows it to be used in a wide variety of applications. The RC’s pneumatically-controlled, articulated design allows the cutting bit to follow the part profile and compensate for surface irregularities,...

RC MODEL SPECIFICATIONS Radially-Compliant (RC and RS) Deburring Tools Specification Weight (without mounts) Compliance Travel @ collet Compliance Travel Recommended Compliance Force (Pneumatically Variable) Idle Speed Air Consumption5 (idle) (stall) Air Connections6 (spindle) (compliance) Single line thru spindle or 1/8 NPT ø 1/4” standard (others avail.) ø 1/4” standard (others avail.) ø 1/4” standard (others avail.) ø 1/4” standard (others avail.) ø 1/4” standard (others avail.) Mounting Feature Side & Rear Patterns 7 Side & Rear Patterns 7 Side & Rear Patterns 7 Side & Rear Patterns 7 Side...

RC DEBURRING ACCESSORIES RC Burrs** Part Number Diamond cut, 1/4” Burr Dia., 5/8” Burr Length, 1/4” Shank Standard cut, 3/8” Burr Dia., 3/4” Burr Length, 1/4” Shank Diamond Cut, 3/8” Burr Dia., 3/4” Burr Length, 1/4” Shank Aluminum Cut, 3/8” Burr Dia., 3/4” Burr Length, 1/4” Shank Aluminum Cut, 3/8” Burr Dia., 5/8” Burr Length, 1/4” Shank Alt. Diamond Cut, 1/4” Burr Dia., 3/4” Burr Length, 1/4” Shank For hardened and tough materials, super alloys, and fiberreinforced plastics. For deburring, beveling, chamfering. Long life. For hardened and tough materials. Higher cutting capacity than standard...

AXIALLY- COMPLIANT FINISHING TOOLS Product Description ATI's Axially-Compliant Material Finishing Tool, also known as VersaFinishTM, is a robust, low-speed, high-torque air tool with an axially floating spindle, suitable for a multitude of robotic and automated material finishing operations on aluminum, plastic, steel, etc. The rotating spindle is equipped with a 3/8”chuck for holding customer-supplied tools. These may include, but are not limited to, abrasive brushes, wire brushes, sanding disks, polishing points, and chamfering tools. While spinning at low speeds, the customer's tool is pushed...

ACT MODEL SPECIFICATIONS Axially-Compliant (ACT) Material Finishing Tools Specification Weight total (w/o adapter) 7.25 lbs (3.3 kg) 0.6 in max. axial, ±0.30 in recommended (15 mm max., ±7.5 mm recommended) 3.2-16.7 lbs, @ supply pressure of 5-60 psi (14-74 N, @ supply pressure of 0.34-4.1 bar) 5600 RPM / 2600 RPM Compensation (axial) Compliance force Idle Speed/Working Speed Power 390 W @ 2600 RPM (0.52 hp) 1 lb-ft (1.4 Nm) 2 lb-ft (2.7 Nm) 90 psi maximum (6.2 bar) 19 cfm (9 l/s) 3/8" standard (specials upon request) (10 mm) Torque (max. power) Torque (starting/stall) Spindle air pressure Air...

AXIALLY- COMPLIANT DEBURRING TOOLS Product Description ATI’s line of Axially-Compliant (AC) Deburring Tools, also known as SpeedeburrTM, are a patented family of robust, high-speed, low-weight air tools with a floating rotary cutting burr for edgedeburring and chamfering of aluminum, plastic, steel, etc., with a robot. While spinning at high speeds, a rotary cutting burr or file (tungsten carbide, PCD, or CBN coated cutting burr) rides on a cushion of air that provides compliance while maintaining a constant force. Because the rotary burr has a 45 degree cutting angle, the compliance is both...

AC MODEL SPECIFICATIONS Axially-Compliant (AC) Deburring Tools Specification Recommended Burr Compensation Cutting File Surface Speed2 Air Consumption @ 75 psi, 5 bar3 Cutting File Rotation Speed4 Sound Pressure Level/ Value Power Torque at lower speeds 1 When supplied 0–43.5 psi (0–3 bar) 2 Measured at 8 mm dia. (halfway between tip and outer rim) 3 Lubricated filtered air 4 Idle RPM is at 30,000 AC Accessories (required) Part Number Description 9150-H/T-3178 Mounting Adapter for Pneumatic Connections (Required for AC-90 and AC-180 models) How to order Axially-Compliant Deburring Tools 9150-AC90...

AC DEBURRING ACCESSORIES AC Accessories (optional) Part Number Description 9150-FRL-4 Filter/Regulator/Lubricator with oil level switch (for air motor) Part Number Muffler and oil recovery device High precision pressure regulator kit (for compliance) AC Burrs* Part Number Straight fluting, C2 micro-grain, 90 degree cone Straight fluting, C5 micro-grain, coating added Spiral fluting, triple segmentation, C5 coating added Straight fluting, 90 degree cone Straight fluting, C2 micro-grain, 80 degree cone For hard metal, i.e., Steel. For faster speed and longer life. For faster speed and longer life....

APPLICATIONS Radial Compliance vs. Axial Compliance: Which Deburring Tool best fits my application? Radially-Compliant (RC) Deburring Tools use a turbine motor which requires filtered, lubrication-free air. Standard industrial burrs may be used. Axially-Compliant (AC) Deburring Tools use a vane-type motor which requires filtered, lubricated air to operate properly. Use of nonlubricated air will result in motor failure. This design utilizes specially designed burrs only available from ATI. Edge deburring in tough-to-reach areas? Radially-Compliant Deburring Tools, in many cases, can reach deeper...

CASE STUDIES Radially-Compliant Deburring Tools: Fanuc Robotics “Most large manufacturing companies have a number of deburring needs that warrant the purchase of a robotic cell. The key to success is to assure that the automated deburring operation can satisfactorily and repeatedly perform the deburring task, says Bob Howard, Systems ” Integrator for Fanuc Robotics Southeast. “Creating a deburring cell that can satisfy more than 90 percent of all industrial applications is our goal. ” “We are convinced that the RC Deburring Tools will provide a 35 to 40 percent gain in productivity due to improvements...