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Catalogs and Manuals Robotic Rotary Joints

Catalogs and Manuals Robotic Rotary Joints
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Catalogs and Manuals Robotic Rotary Joints

Product catalog summary
Product Description
The Robotic Rotary Joint is engineered to enable the seamless passage of electrical and pneumatic lines from a robot to its tool without twisting. It features fixed and rotating components, with the rotating part comprising a robot interface plate, tool interface plate, and a central core. The fixed component is a central ring stabilized by a torque rod, utilizing advanced slip ring technology to maintain signal and pressure integrity during robot movements.

Benefits and Features
  • Prevents damage to electrical and pneumatic lines, enhancing their longevity.
  • Compact, lightweight design with high load capacity.
  • Made from anodized high-strength aluminum alloy.
  • Allows unlimited rotation (360º+) and supports speeds up to 120 rpm.
  • Handles payloads up to 4,050 lb (18,000 N) and 7,260 lb-in (820 N-m).
  • Facilitates BUS signal transmission and is tested for over one million rotations.
  • New models feature two sets of ball bearings for increased strength.

Model Specifications
The document details specifications for various models, including maximum force and torque, weight, speed, and torque support dimensions. Each model supports different levels of force, torque, and speed, with specific interface plates and connector parts listed.

Technical Drawings and Notes
Includes technical drawings and notes on connector mates and optional tool interface plates, stressing the importance of proper torque support shaft positioning to avoid applying moments to the unit.

Conclusion
The Robotic Rotary Joint is a versatile and robust solution for maintaining the integrity of electrical and pneumatic connections in robotic applications, offering a range of models to meet various operational needs.
Specifications:
Detailed specifications for connectors and rotary joints by Binder and ATI Industrial Automation are provided, including part numbers for male and female connectors on tool and robot sides, and an optional ISO tool side adapter plate.

Procedures:
Outlines air connection procedures for both robot-side and tool-side, specifying G1/8" connections and their positions, and details the use of M8 screws for assembly.

Standards and Measurements:
Provides various measurements and tolerances, such as dimensions in millimeters and specific angles for component alignment, emphasizing precision with tolerances like ±0.02 mm.

Recommendations:
Suggests visiting the ATI website for current product specifications, 2-D drawings, and 3-D CAD models, and highlights the importance of using correct connectors and following specified procedures for optimal performance.

Product Overview:
ATI Industrial Automation offers a range of products including rotary joints, tool changers, force/torque sensors, collision sensors, and deburring tools, designed for high-precision and heavy automation applications.

Company Profile:
ATI Industrial Automation is a leading developer of robotic peripheral devices and sensors, focusing on enhancing productivity and safety in automation applications, emphasizing innovation, quality, and customer satisfaction.

Quality Policy:
ATI is committed to customer satisfaction through continuous improvement in delivery, quality, reliability, and innovation.
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Catalog excerpts

Catalogs and Manuals Robotic Rotary Joints-1

Robotic Rotary Joint Unlimited rotation of robotic tooling

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Catalogs and Manuals Robotic Rotary Joints-2

ROBOTIC ROTARY JOINT Product Description The Rotary Joint device allows electrical and pneumatic lines from the robot to feed through to the tool keeping air and electrical lines on the robot from twisting. The Rotary Joint has two components: Fixed and rotating. The rotating component consists of the robot interface plate, tool interface plate, and a central connecting core. The fixed component is a central ring, which is held stationary by a torque rod attached to a fixed part of the robot arm. Lines are attached between the fixed component and your robot controller. As the robot moves, the...

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Catalogs and Manuals Robotic Rotary Joints-3

Robot interface plate Rotating components Torque support Pneumatic ports to robot Fixed components Electrical connector to robot side (mates provided) Two sets of ball bearings for increased strength (models RJ-40-1-KS, RJ-50-1-KS and above) Electrical connector to tool side (mates provided) Optional tool interface plate Rotating components Pneumatic ports to tool Before Tooling Rotation. After Tooling Rotation. Note that lines to robot stay straight and lines to tool stay with the tool. After Tooling Rotation. (without Rotary Joint). Lines are twisted around tooling. VISIT WWW.ATI-IA.COM FOR...

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Catalogs and Manuals Robotic Rotary Joints-4

MODEL SPECIFICATIONS Robot interface plate Maximum Moment in X-Y Maximum Force in Z Optional Tool Interface Plate Maximum permissable forces and torques indicated in table below. Each rotary joint has a robot and optional tool interface plate. Detailed drawings are presented on the following pages. All models allow for unlimited rotation of tooling. Contact ATI if used around solvents. Specification Description RJ-31-S RJ-40-S RJ-40-1-KS RJ-50-S RJ-50-1-KS RJ-63-KS RJ-80-KS RJ-80-1-KS Max Fz 450 lb (2000 N) 900 lb (4000 N) 900 lb (4000 N) 900 lb (4000 N) 900 lb (4000 N) 1350 lb (6000 N) 2700...

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Catalogs and Manuals Robotic Rotary Joints-5

The shaft for torque support (secured against twisting) should be positioned parallel with the middle axis of the Rotary Joint and “right angular” (90°) to the bracket. This is to prevent a moment being applied to the unit. Robot Shaft for Torque Support Torque Support Bracket Rotary Joint Torque Support Shaft to be provided by customer. Must be mounted on robot arm and not on rotating flange. Specification Description RJ-100-KS RJ-100-1-KS RJ-125-KS RJ-125-1-KS RJ-160-KS RJ-160-1-KS RJ-200-KS Max Fz 2700 lb (12000 N) 2700 lb (12000 N) 4050 lb (18000 N) 4050 lb (18000 N) 4050 lb (18000 N) 4050...

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Catalogs and Manuals Robotic Rotary Joints-6

Rotary Joint www.ati-ia.com ATI INDUSTRIAL AUTOMATION 9180-RJ-31-S Notes: 1. Connector Mates Provided. M fg . B r a d H a r r i s o n Brad Harrison P/N: N04FA03124 / ATI P/N: 9180-9940785 (Female, Robot-SIde). B r a d H ar r i s o n P / N : N 0 4 M A 0 3 1 2 4 / A T I P / N : 9 1 8 0 - 9 9 4 0 78 6 ( M a l e , T o o l - S I d e) . 2. O p t i o n a l I S O T o o l - S i d e A d a p t o r P l a t e : A T I P / N 9 1 8 0 - 3 2 3 2 2 0 Customer Drawing # 9230-80-1030-03 Connector for Electrical Signals (Robot-Side) S e e N ot e 1 Connector for Electrical Signals ( To o l- S i d e ) Se e No te 1 A...

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Catalogs and Manuals Robotic Rotary Joints-7

Rotary Joint www.ati-ia.com ATI INDUSTRIAL AUTOMATION 9180-RJ-40-1-KS Notes: 1. Connector Mates (Provided): Mfg.: Binder Binder P/N: 712 99-0421-70-07 / ATI P/N 9180-9940787 (Male, Tool Side) Binder P/N: 712 99-0422-70-07 / ATI P/N 9180-9940788 (Female, Robot Side) 2. Optional ISO Tool Side Adapter Plate: 9180-323221 Customer Drawing # 9230-80-1032-05 Connector for electrical signals ( R o b o t - si d e ) S e e No t e 1 25 0 - 0. 0 35 16 5 3.7 7 1.7 39.5 3 9. 5 M5 Purge Air Port Connector for electrical signals (Tool - side) Se e N ot e 1 A i r Co n ne ct i o n M5 # 4 ( Ro b o t- s i d e ) (2)...

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Catalogs and Manuals Robotic Rotary Joints-8

Rotary Joint www.ati-ia.com ATI INDUSTRIAL AUTOMATION 9180-RJ-50-1-KS Notes: 1. Connector Mates (Provided): Mfg.: Binder Binder P/N: 712 99-0421-70-07 / ATI P/N 9180-9940787 (Male, Tool Side) Binder P/N: 712 99-0422-70-07 / ATI P/N 9180-9940788 (Female, Robot Side) 2. Optional ISO Tool Side Adapter Plate: ATI P/N 9180-323222 Customer Drawing # 9230-80-1034-05 3 1.5 0 - 0.035 Connector for electrical signals (R o b o t -s i d e ) S e e Note 1 16 5 3.7 7 1.7 3 9 .5 3 9 .5 A i r C on ne c ti o n M 5 # 4 ( R o b o t- s id e ) A i r C on ne ct i o n M5 # 2 ( R o b o t - si d e ) 1 25 77.5 25 ± 0....

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Catalogs and Manuals Robotic Rotary Joints-9

Rotary Joint www.ati-ia.com ATI INDUSTRIAL AUTOMATION 9180-RJ-80-KS Notes: 1. Connector Mates (Provided): Mfg.: Binder Binder P/N: 712 99-0421-70-07 / ATI P/N 9180-9940787 (Male, Tool Side) Binder P/N: 712 99-0422-70-07 / ATI P/N 9180-9940788 (Female, Robot Side) 2. Optional ISO Tool Side Adapter Plate: 9180-323224 Customer Drawing # 9230-80-1036-05 50 0 - 0 .03 5 Connector for electrical signals ( R ob o t - s i d e ) 39.5 20 65 96 M5 Purge Air Port Air Co nn ect ion M 5 #4 (Tool - side) Air Co nn ect ion M5 # 3 ( Tool-si de ) 39 . 5 Connector for electrical signals (Tool-side) A i r C onn e...

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Rotary Joint www.ati-ia.com ATI INDUSTRIAL AUTOMATION 9180-RJ-100-KS Notes: 1. Connector Mates (Provided): Mfg.: Binder Binder P/N: 712 99-0421-70-07 / ATI P/N 9180-9940787 (Male, Tool Side) Binder P/N: 712 99-0422-70-07 / ATI P/N 9180-9940788 (Female, Robot Side) 2. Optional ISO Tool Side Adapter Plate: ATI P/N: 9180-323225 Customer Drawing # 9230-80-1038-06 63 Connector for electrical signals ( R ob o t - s i d e ) S e e N o te 1 0 - 0. 0 3 5 20 65 3 9 .5 9 5 .9 M5 Purge Air Port 39.5 A i r Co nn e ct i on G 1/ 8 #4 (T o ol- si d e ) Connector for electrical signals (To ol- side) S e e N o...

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ATI INDUSTRIAL AUTOMATION Rotary Joint www.ati-ia.com 9180-RJ-125-KS Notes: 1. Connector Mates (Provided): Mfg.: Binder Binder P/N: 723 99-0129-75-12 / ATI P/N 9180-9940789 (Male, Tool Side) Binder P/N: 723 99-0130-75-12 / ATI P/N 9180-9940790 (Female, Robot Side) 2. Optional ISO Tool Side Adapter Plate: ATI P/N 9180-323226 Customer Drawing # 9230-80-1040-07 80 Connector for electrical signals (R ob o t- s i d e) S e e No te 1 0 - 0.03 5 28 83 11 8.3 44 M5 Purge Air Port 44 Connector for electrical signals ( To ol- si de) S e e N ot e 1 A i r C on ne c ti on G 1 / 8" # 2 ( R o b o t - s i d e...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.