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Manual T series

Product catalog summary

Manufacturer Information
ATESTEO GmbH & Co. KG, based in Alsdorf, Germany, manufactures the torque and speed measurement systems detailed in this manual.

Change Log
The manual's latest version is V1.3, dated 04.09.2025, featuring updates like visual optimization of the grounding scheme, alignment of technical data with data sheets, and the addition of product F34xS.

Scope of Application
This manual provides startup instructions for ATESTEO torque meters, including F, T, RT1, and HSTT series, which are contactless and maintenance-free.

Disposal and Environment
Electrical products must be disposed of according to regulations to prevent environmental damage. The original packaging is recyclable and should be retained during the warranty period.

Parts List
Detailed parts lists for different torque meter models are included, specifying components like the rotor, stator, connectors, and optional calibration certificates.

Safety Instructions
Users must read the manual thoroughly before operation. Safety instructions emphasize proper installation, maintenance by qualified personnel, and adherence to standards.

Intended Use and Modifications
The torque meter is designed for specific tasks and should not be used as a safety component. Unauthorized modifications can void warranties and pose safety risks.

System Description
The F series systems have integrated evaluation units, requiring a 24 VDC power supply, with high-end temperature compensation and optional speed measurement systems.

Technical Data
Specifications include a 24V DC power supply, dynamic frequency and voltage outputs, and support for CAN and RS232 interfaces.

Telemetry and Measurement Ranges
Torque meters can be equipped with different telemetry systems, offering various measurement ranges and channels.

System Overview
Detailed technical specifications and procedures for ATESTEO torque measuring systems are provided, including system parameters via RS232 and CAN 2B interface.

Second Channel (DT2)
The system can include a second amplifier for enhanced accuracy in measuring small torques, with temperature compensation and a test signal.

Dual Range Telemetry (DT)
Optional dual telemetry systems allow accurate measurement of both high and low torques using a single torque meter.

Changing the Measuring Range
The second measuring range is designed for tasks where sensor replacement is not feasible. It is important to select the measuring range before starting the measurement cycle.

Compatibilities
Compatibility of various measuring systems with single-channel telemetry, second measuring range (DT2), and double telemetry (DT) is listed.

Functions
The system includes a self-test procedure, zero adjustment, test signal generation, supply search process, and alert settings for safe operation.

Speed Detection Systems
Three types of speed detection systems are described: inductive, magnetic, and optical, providing RS422 signals and processed values for analogue outputs and CAN messages.

Test Report and Calibration Sheets
A test report accompanies each torque meter, detailing parameters required for operation. Factory and DAkkS calibration sheets provide sensitivity data.

LED Codes
Green and red LEDs indicate the operational status of the evaluation unit, with specific blinking patterns for normal operation and error conditions.

Mechanical Installation
Guidelines for transporting, lifting, and installing the rotor and stator are provided, emphasizing proper alignment and mounting techniques.

Safety and Handling
Safety instructions and handling recommendations are included to prevent damage and ensure safe operation.

Specifications
Detailed specifications for various series of torque measurement systems are provided, including nominal torque values, screw types, and tightening torques.

Procedures
Installation procedures for speed detection systems are outlined, emphasizing proper grounding and checking for mechanical interferences.

Standards and Recommendations
Electrical installation guidelines include a DC voltage supply of 23-25V and the use of shielded cables to maintain compliance with EMV – Norm EN61000-6-4 / VDE 0839 parts 6-4.

Tables and Data
Tables detail tightening torques for screws across different series, thread sizes, and screw-in depths.

Critical Information
Key parameters such as nominal torque, screw quality, and tightening torque are highlighted for each series.

Specifications and Cable Connections
Detailed specifications for cable connections are provided, including the use of twisted pairs and specific color codes for various outputs.

Electrical Circuits
Various electrical circuits are outlined, including RS422 outputs, alert outputs, control inputs, and analogue outputs.

First Installation
Initial installation instructions emphasize entering operating parameters from the test report when replacing torque meters.

Configuration with TCUConfig Software
The TCUConfig software is used for configuring torque meters, allowing offline work and storing parameter lists for future use.

Calibration and Output Settings
Calibration parameters are crucial for accurate analogue output and CAN interface data, with examples of data transmission via CAN.

Terminal Program Configuration
If TCUConfig is unavailable, a terminal program can be used for settings, including zero calibration and test signal activation.

Filter and Alarm Settings
Digital filters for torque and speed channels are described, with options for different cut-off frequencies.

Torque Meter Settings
Calibration parameters from the test report must be entered for torque meter adaptation, including sensitivities and zero output frequency.

Calibration and Parameter Setup
Procedures for reading and setting calibration parameters from the torque meter electronics are outlined.

Self-Test and Error Codes
A self-test is performed to check for errors, indicated by error codes.

Analogue and CAN Setup
The analogue setup allows for setting offset voltage and output voltage range, while the CAN setup enables customization of the CAN interface.

General Information and Recommendations
Overvoltage protection is discussed, with recommendations for regular calibration and zero-point adjustment.

Appendix and Special Functions
The appendix includes special DT2 functions, detailing channel selection using external signals or a terminal program.

Channel Selection and Configuration
The process for selecting and configuring channels in the ATESTEO measurement systems is outlined.

Switching Channels
Switching between torque ranges can be done via terminal or CAN interface.

CAN Interface Configuration
Instructions for channel selection using the CAN interface are provided, with specific commands and examples.

Figures and Tables
Numerous figures and tables illustrate setup examples, CAN message examples, and technical data.

Manufacturer's Declaration
The manufacturer's declaration can be requested from ATESTEO for further details.

Catalog excerpts

Manual F series, T series, RT1 series, HSTT series

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Manual F series, T series, RT1 series, HSTT series Version V1.3 Your contact for service requests ATESTEO GmbH & Co. KG Konrad-Zuse-Straße 3 52477 Alsdorf Germany Phone +49 (0) 2404 9870-580 E-Mail [email protected] www.atesteo.com ATESTEO Manual F series, T series, RT1 series, HSTT series – Version V1.3

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Manual F series, T series, RT1 series, HSTT series -Version V1.3

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Manual F series, T series, RT1 series, HSTT series -Version V1.3

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5.2 Connecting torque meter/evaluation unit with the data Manual F series, T series, RT1 series, HSTT series -Version V1.3

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Manual F series, T series, RT1 series, HSTT series -Version V1.3

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Manual F series, T series, RT1 series, HSTT series -Version V1.3

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Thank you for choosing an ATESTEO GmbH & Co. KG quality product. Please read the system description carefully so you make the most of the versatile features of your product. These operating instructions are an integral part of the F series and all derivatives of the F series (see 1.3) and should always be carefully kept with the F series until it is disposed of. It is impossible to eliminate every danger to people and/or material that the F series might present. For this reason, every person working at the F series or is involved in its transport, setting up, control, maintenance or repair must...

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The brands mentioned in this operator's manual and product names are trademarks or registered trademarks of the respective title holders. Please do not miss contacting us if there is anything in the operating instructions that you cannot clearly understand. We are grateful for any kind of suggestion or criticism that you may wish to make; please let us know or write to us. This will help us to make the operating instruction still more user-friendly in taking account of your wishes and requirements. ATESTEO GmbH & Co. KG Konrad-Zuse-StraGe 3 52477 Alsdorf Germany • “Grounding scheme” visually...

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• Removed discontinued products F1i/F2i • List of product names reworked • Description about system functions added • Separation between mechanics, electrics and configuration improved • Reworked format • List of tightening torques added • Remark to disconnect RS232 in operation added In this manual you will find all steps which are necessary to start-up the ATESTEO torque and speed measurement system. This manual is usable for the following types of torque meters: • Torque meter RT 1eS and all variants of it • Torque meter TiS/TeS Z50 • Torque meter SiS/SeS Z50 • Customized torque meters which...

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transmitter. The power of the rotating electronic module works inductive. The system FLFM1iS is only named F0iS in this document since they are technical the same. The system FLFM1eS is only named F0eS in this document since they are technical the same. Information With this product, you received an information sheet with the default settings. 1.4 Electrical and electronic products are subject to special conditions for disposal. Proper disposal of old equipment prevents health hazards and environmental damage. Packaging The original packaging of ATESTEO equipment can be recycled, as it is made...

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Electrical and electronic devices bearing the symbol / are subject to the European Directive 2002/96 / EC on waste electrical and electronic equipment. The symbol indicates that waste equipment that is no longer usable must be disposed of separately from regular household waste in accordance with European environmental protection and recycling regulations. However, the disposal regulations vary from country to country, which is why we ask you, if necessary, your supplier how to dispose of your waste. The complete system comes with: • Torque meter (rotor) • Stator All-in-one (integrated evaluation...

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• TCU2 (Torque Control Unit, external evaluation unit) • Male connector with 16 pins (data cable optional) • Female connector with 12 pins (central cable optional) • Test report (with sensitivity and test signal values) • Optional: Calibration certificate (DAkkS or factory standard) Manual F series, T series, RT1 series, HSTT series -Version V1.3

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Safety Instructions General safety instructions The manual must be read carefully before starting up, maintenance work or any other work on the torque measuring system. The prerequisite for the safe and proper handling of the equipment knows all safety instructions and safety regulations of the attachment. Every safeguard needs to be correctly mounted and fully functional before any start-up. Shafts or adapters mounted to the torque meter must be properly designed, so that critical bending moment is avoided. Exclusively qualified laborers are allowed to do maintenance work on any electrical components...

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Explanation of symbols and notice Warnings Warnings are indicated by symbols in these safety instructions. Signal words are introduced, which express the extent of the hazard. It is imperative that you follow the instructions and act with care to avoid accidents, personal injury and material damage. Information Draws attention to important information about correct handling. Caution Warns of a potentially dangerous situation in which failure to comply with safety requirements can result in slight or moderate physical injury. ATESTEO Manual F series, T series, RT1 series, HSTT series – Version...

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The torque meter is highly accurate and resistant to rotational speed. The signals from the flange serve to control the test bench and to analyze the components. The torque flange is used just for torque measurement tasks within the load limits in the specification (see separate data sheet and 3.3). Any other use is not permitted. The torque meter is not allowed for use as a safety component. Note Stator operation is only permitted if the rotor is installed as described in the mounting instruction. Modifications / conversions Any modifications / conversions of the design or safety engineering...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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