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ATESTEO GmbH & Co. KG
Manual RT11 series

Manual RT11 series

Product catalog summary

Manufacturer Information
ATESTEO GmbH & Co. KG, based in Alsdorf, Germany, manufactures the torque and speed measurement systems discussed in this manual. They offer support via phone or email.

Change Log
The manual's latest version is V1.3, dated 04.09.2025, featuring updates like visual optimization of the grounding scheme, alignment of technical data with data sheets, and the addition of product F34xS.

Scope of Application
This manual details start-up procedures for ATESTEO torque meters, including F, T, RT1, and HSTT series, which are contactless and maintenance-free, using frequency modulated infrared transmitters for data transmission.

Disposal and Environment
Electrical and electronic products must be disposed of according to regulations to prevent environmental damage. The original packaging is recyclable and should be retained during the warranty period.

Parts List
Detailed parts lists for different torque meter models, including rotors, stators, connectors, and optional calibration certificates, are provided.

Safety Instructions
Users must read the manual thoroughly before operation. Maintenance should be performed by qualified personnel, adhering to all safety standards and regulations. The torque meter is not a safety component and should be integrated into a superior safety system.

Transport and Storage
Proper handling during transport and storage is crucial. Equipment should be stored in a dry, dust-free environment, away from aggressive media and sunlight.

System Description
The F series torque measurement systems require a 24 VDC power supply and feature high-end temperature compensation and optional speed measurement systems.

Technical Data
Key specifications include a 24V DC power supply, dynamic frequency and voltage outputs, and various output signal options. The system supports CAN and RS232 interfaces.

Telemetry and Measurement Ranges
Torque meters can be equipped with different telemetry systems, offering various measurement ranges and channels.

System Overview and Specifications
Detailed technical specifications and operational guidelines for ATESTEO torque measuring systems, specifically the F, T, RT1, and HSTT series, are provided, including system parameters accessible via RS232 and CAN 2B interface.

Second Channel (DT2)
The system can include a second amplifier for enhanced accuracy in small torque measurements, featuring temperature compensation and a test signal.

Dual Range Telemetry (DT)
Systems with dual telemetry feature a second amplifier and infrared transmission, allowing accurate measurement of both high and low torques.

Changing the Measuring Range
The second measuring range is for scenarios where sensor replacement is not feasible. It is crucial to select the measuring range before starting the measurement cycle to avoid errors due to hysteresis.

Compatibilities
Compatibility of various measuring systems with single-channel telemetry, second measuring range (DT2), and double telemetry (DT) is listed.

Functions

Self-test: Checks system functions including supply voltage and serial number verification.
Zero Adjustment: Saves the current torque as the new zero value.
Test Signal: Generates an offset at each system output.
Supply Search Process: Adjusts voltage to achieve stable output frequency.
Alerts: Alarm thresholds can be set for torque and speed to prevent damage.

Speed Detection Systems
Three types of speed detection systems are described: inductive, magnetic, and optical, each providing RS422 signals and processed values for analogue outputs and CAN messages.

Test Report and Calibration Sheets
Each torque meter comes with a test report listing operational parameters and calibration sheets detailing sensitivities.

LED Codes

Green LED: Indicates power status and setup phase.
Red LED: Signals errors or ongoing data transfer.

Mechanical Installation
Guidelines for transporting, lifting, and installing the rotor and stator are provided, emphasizing alignment and the use of appropriate tools and techniques to prevent damage.

Transport and Lifting
Recommendations for handling and transporting the torque measuring system include using original packaging and lifting aids for heavier rotors.

Stator Installation
Instructions for aligning and mounting the stator, including specific recommendations for iS and eS stators, are detailed.

Rotor Installation
Guidelines for mounting the rotor, including considerations for optional speed detection systems and recommended tightening torques, are provided.

Specifications
Detailed specifications for various series of torque measurement systems, including nominal torque values, screw types, screw quality, and corresponding tightening torques, are provided.

Procedures
Installation procedures for speed detection systems, including inductive, magnetic, and optical speed detection, are outlined.

Standards and Recommendations
Recommendations for electrical installation include using specific cable types and ensuring proper grounding.

Key Tables and Data
Tables provide critical data, such as tightening torques for screws across different series and thread sizes with screw-in depths.

Installation of Evaluation Unit
The TCU2 evaluation unit can be mounted via four holes in its housing, with specific dimensions provided in the drawings.

Electrical Installation
ATESTEO measuring systems require a DC voltage of 23-25V, with power consumption between 4 and 17 watts. Proper grounding and the use of shielded cables are emphasized.

Analogue and Digital Outputs
Analogue outputs include voltage outputs for torque and speed measurements, while digital outputs provide alerts for overloads and data transmission issues.

Specifications and Cable Connections
Detailed specifications for cable connections, including the use of twisted pair cables with specific color codes and wire sizes, are provided.

Electrical Circuits
Various electrical outputs and inputs, such as RS422 outputs, analogue outputs, and alarm connections, are outlined.

First Installation
Initial installation instructions for torque measurement systems are provided, highlighting the interchangeability of iS and eS torque meters with the same stator.

Configuration
The TCUConfig software is essential for configuring the torque meter, allowing for port scanning, offline work, and parameter storage.

Analogue and Current Outputs
Setup of analogue outputs, which can output voltages in various ranges, is detailed.

Filter and Alarm Settings
Filters affect analogue and CAN outputs, with IIR filters available for torque signals and moving average filters for speed signals.

CAN Interface
Setup involves selecting appropriate settings for data transmission, including signal selection and data rates.

Terminal Program
If TCUConfig is unavailable, a terminal program can be used for settings.

Torque Meter Settings
Calibration parameters from the 'Torque Transducer Test Report' must be entered correctly.

Calibration and Parameter Setup
Calibration parameters for torque meters can be obtained from the 'Torque Transducer Test Report' or directly from the torque meter electronics.

Self-Test and Error Codes
A self-test is performed to check for errors, indicated by error codes if any issues arise.

Analogue Setup
Analogue outputs can be adjusted for offset voltage and output voltage range.

CAN Setup
CAN bus settings allow customization of the measuring system's CAN interface.

CAN Bus Control
Control of the evaluation unit is possible through specific CAN messages.

General Information
Overvoltage protection is in place to prevent damage to the transmitter module.

Zero-Point Adjustment Recommendations
Recommendations include ensuring no torques are acting on the measuring body during zeroing.

Appendix: Special DT2 Functions
Channel selection can be done using an external signal or a terminal program.

Channel Selection and Configuration
The process for selecting and configuring channels in the ATESTEO measurement systems is outlined.

Switching Channels
Switching between torque ranges can be done via terminal or CAN interface.

CAN Interface Configuration
Examples of CAN interface setup, including command examples for selecting channels and receiving status updates, are provided.

Figures and Tables
Figures illustrate setup and configuration processes, while tables provide detailed data on channel selection, CAN messages, and connector specifications.

Manufacturer's Declaration
The manufacturer's declaration can be requested from ATESTEO Service.

Contact Information
Contact details for ATESTEO GmbH & Co. KG are provided for further inquiries or service requests.

Catalog excerpts

Manual F series, T series, RT1 series, HSTT series

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Manual F series, T series, RT1 series, HSTT series Version V1.3 Your contact for service requests ATESTEO GmbH & Co. KG Konrad-Zuse-Straße 3 52477 Alsdorf Germany Phone +49 (0) 2404 9870-580 E-Mail [email protected] www.atesteo.com ATESTEO Manual F series, T series, RT1 series, HSTT series – Version V1.3

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Manual F series, T series, RT1 series, HSTT series -Version V1.3

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Manual F series, T series, RT1 series, HSTT series -Version V1.3

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5.2 Connecting torque meter/evaluation unit with the data Manual F series, T series, RT1 series, HSTT series -Version V1.3

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Manual F series, T series, RT1 series, HSTT series -Version V1.3

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Manual F series, T series, RT1 series, HSTT series -Version V1.3

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Thank you for choosing an ATESTEO GmbH & Co. KG quality product. Please read the system description carefully so you make the most of the versatile features of your product. These operating instructions are an integral part of the F series and all derivatives of the F series (see 1.3) and should always be carefully kept with the F series until it is disposed of. It is impossible to eliminate every danger to people and/or material that the F series might present. For this reason, every person working at the F series or is involved in its transport, setting up, control, maintenance or repair must...

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The brands mentioned in this operator's manual and product names are trademarks or registered trademarks of the respective title holders. Please do not miss contacting us if there is anything in the operating instructions that you cannot clearly understand. We are grateful for any kind of suggestion or criticism that you may wish to make; please let us know or write to us. This will help us to make the operating instruction still more user-friendly in taking account of your wishes and requirements. ATESTEO GmbH & Co. KG Konrad-Zuse-StraGe 3 52477 Alsdorf Germany • “Grounding scheme” visually...

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• Removed discontinued products F1i/F2i • List of product names reworked • Description about system functions added • Separation between mechanics, electrics and configuration improved • Reworked format • List of tightening torques added • Remark to disconnect RS232 in operation added In this manual you will find all steps which are necessary to start-up the ATESTEO torque and speed measurement system. This manual is usable for the following types of torque meters: • Torque meter RT 1eS and all variants of it • Torque meter TiS/TeS Z50 • Torque meter SiS/SeS Z50 • Customized torque meters which...

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transmitter. The power of the rotating electronic module works inductive. The system FLFM1iS is only named F0iS in this document since they are technical the same. The system FLFM1eS is only named F0eS in this document since they are technical the same. Information With this product, you received an information sheet with the default settings. 1.4 Electrical and electronic products are subject to special conditions for disposal. Proper disposal of old equipment prevents health hazards and environmental damage. Packaging The original packaging of ATESTEO equipment can be recycled, as it is made...

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Electrical and electronic devices bearing the symbol / are subject to the European Directive 2002/96 / EC on waste electrical and electronic equipment. The symbol indicates that waste equipment that is no longer usable must be disposed of separately from regular household waste in accordance with European environmental protection and recycling regulations. However, the disposal regulations vary from country to country, which is why we ask you, if necessary, your supplier how to dispose of your waste. The complete system comes with: • Torque meter (rotor) • Stator All-in-one (integrated evaluation...

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• TCU2 (Torque Control Unit, external evaluation unit) • Male connector with 16 pins (data cable optional) • Female connector with 12 pins (central cable optional) • Test report (with sensitivity and test signal values) • Optional: Calibration certificate (DAkkS or factory standard) Manual F series, T series, RT1 series, HSTT series -Version V1.3

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Safety Instructions General safety instructions The manual must be read carefully before starting up, maintenance work or any other work on the torque measuring system. The prerequisite for the safe and proper handling of the equipment knows all safety instructions and safety regulations of the attachment. Every safeguard needs to be correctly mounted and fully functional before any start-up. Shafts or adapters mounted to the torque meter must be properly designed, so that critical bending moment is avoided. Exclusively qualified laborers are allowed to do maintenance work on any electrical components...

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Explanation of symbols and notice Warnings Warnings are indicated by symbols in these safety instructions. Signal words are introduced, which express the extent of the hazard. It is imperative that you follow the instructions and act with care to avoid accidents, personal injury and material damage. Information Draws attention to important information about correct handling. Caution Warns of a potentially dangerous situation in which failure to comply with safety requirements can result in slight or moderate physical injury. ATESTEO Manual F series, T series, RT1 series, HSTT series – Version...

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The torque meter is highly accurate and resistant to rotational speed. The signals from the flange serve to control the test bench and to analyze the components. The torque flange is used just for torque measurement tasks within the load limits in the specification (see separate data sheet and 3.3). Any other use is not permitted. The torque meter is not allowed for use as a safety component. Note Stator operation is only permitted if the rotor is installed as described in the mounting instruction. Modifications / conversions Any modifications / conversions of the design or safety engineering...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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