IRTS-P Manual Temperature telemetry system

IRTS-P Manual Version 1.1 06.2025 Your contact for service requests ATESTEO GmbH & Co. KG Konrad-Zuse-Str. 3 52477 Alsdorf Germany T +49 (0) 2404 9870-580 [email protected] www.atesteo.com ATESTEO IRTS-P Manual – Version 1.1

A ATESTEO Excellence in drivetrain testing 1.7.2 IRTS-P Half Shells 18 2.1 General safety instructions 19 2.2 Explanation of symbols and notice 20 2.7 Safety notes for assembly 26 2.8 Safety notes for operation 27

AATESTEO Excellence in drivetrain testing 3.2.1 System overview (electrical) 31 3.2.2 System overview (functional areas) 32 3.2.3 System overview (mechanical) 33 3.3 IRTS-P Half shells 34 3.3.1 System overview (electrical) 34 3.3.2 System overview (Functional areas) 35 3.3.3 System overview (mechanical) 36 3.5.1 Controller test signal 39 4 Mechanical & electrical installation 44

A ATESTEO Excellence in drivetrain testing 4.3.1 Mechanical installation IRTS-P Tempdisc 46 4.3.2 Mechanical installation IRTS-P Half shells 55 4.4 Assembly evaluation unit (TCU5) 58 4.5 Grounding at the test bench 61 4.5.1 Stator ground screw 63 4.6 The wiring of the evaluation unit 64 4.7 Power and data cable 66 6.1.1 Temperature channel overview 74

AATESTEO Excellence in drivetrain testing 7.2 X771 Analog / CAN / Alarm / Eingang

Introduction Thank you for choosing an ATESTEO quality product. Please read the system description carefully so you make the most of the versatile features of your product. This operating manual is a component of the IRTS-P system and should always be carefully kept with the IRTS-P system until it is disposed of. It is impossible to eliminate every danger to persons or material that the IRTS-P system might present. For this reason, every person working at the IRTS-P system or is involved in its transport, setting up, control, maintenance or repair must be properly instructed and be informed of...

AATESTEO Excellence in drivetrain testing The brands mentioned in this operator's manual and product names are trademarks or registered trademarks of the respective titleholders. Please do not miss to contact us if there is anything in the operating instructions that you cannot clearly understand. We are grateful for any kind of suggestion or criticism that you may wish to make. Please let us know or write to us. This will help us to make the operating instruction still more user-friendly in taking account of your wishes and requirements. • Safety notes for high voltage from third party components...

side-by-side attached to a torquemeter. Temperature sensors are usually supplied by the customer and are not part of the IRTS-P system since they are often pre-installed in specimen or devices. 1.2.1 The temperatures at the measuring points are measured with simple type K sensors. Electronics on the rotating side (sender) is connected to the sensors and is responsible for processing the measurement signals. The sender transmits the measured temperatures digitally via an optical transmission system to the IRTS stator. This supplies the sender at the same time inductively with voltage. The transferred...

to which each a temperature measuring channel with an individual temperature range can be assigned. One measuring channel can also be selected for several analogue outputs and be configured with different filters. This enables an optimal design of the system to the respective customer needs. Note Please note that the IRTS-P system is a high-precision measuring instrument. Mechanical effects e.g. hammer impacts lead to deformation of the measuring body, which changes its torsional behavior and thus worsens the balancing! Before mounting, make sure that the fits of your adapters comply with the...

A ATESTEO Excellence in drivetrain testing The IRTS system can be purchased in different variants. Due to the variants, the system can be optimally adapted to the measuring task. The variants differ in the mechanics. The electronics and software are with all systems identical. The following system variants are available and will be described in this manual: Table 1 System variants The half-shell system consists of two parts on the rotor side and can be clamped onto a shaft without much effort. To do this, the two halfshells are simply plugged together and screwed together. The halfshells contain...

The stator consists of an electronics housing, a "gooseneck" for data transmission and a copper ring for power supply. Figure 1 System variant IRTS-P with half-shells IRTS-P Tempdisc The IRTS tempdisc has a disc on the rotor side on which the electronics (sender) are installed. The disc is fixed to a machine and ATESTEO IRTS-P Manual – Version 1.1

A ATESTEO Excellence in drivetrain testing optionally screwed to a suitable torque measuring flange (e. g. TeS Z50 or SeS Z50). The temperature disc is supplied with voltage via the "eS" ring stator. The received data are sent from the ring stator to the IRTS stator. The temperature disc variant comes in different constructions (designs). Electronic installation and functionality are mostly identical. Mechanical installation may differ between the siblings. This manual focusses on the following design type: Table 2 Design type of IRTS-P Tempdisc

Figure 2 System variant IRTS-P with tempdisc Software versions The software versions mentioned in Table 3 were the latest ones when this manual has been released (date of release see 1.1). The software is updated more frequently than the manuals. The latest versions incl. their change logs can be requested from the ATESTEO service. ATESTEO IRTS-P Manual – Version 1.1

A ATESTEO Excellence in drivetrain testing Table 3 Software versions

A ATESTEO Excellence in drivetrain testing ATESTEO GmbH & Co.KG (Hereinafter referred to as manufacturer) Konrad-Zuse-Str. 3 52477 Alsdorf Germany The manufacturer declaration can be requested at ATESTEO.

Electrical and electronic products are subject to special conditions for disposal. Proper disposal of old equipment prevents health hazards and environmental damage. Packaging The original packaging of ATESTEO equipment can be recycled, as it is made of recyclable material. However, you should keep the packaging for at least the warranty period. In the event of a complaint, the torque flange, as well as the accessories, must be returned in the original packaging. Legally prescribed labelling for disposal Electrical and electronic devices bearing the symbol are subject to European Directive 2002/96...