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Manual HSTTeS series

Manual HSTTeS series
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Manual HSTTeS series

Product catalog summary
Manufacturer Information
ATESTEO GmbH & Co. KG, based in Alsdorf, Germany, manufactures the torque and speed measurement systems detailed in this manual.
Change Log
The manual's latest version is V1.3, dated 04.09.2025, featuring updates like visual optimization of the grounding scheme, alignment of technical data with data sheets, and the addition of product F34xS.
Scope of Application
This manual provides startup instructions for ATESTEO torque meters, including F, T, RT1, and HSTT series, which are contactless and maintenance-free, using frequency modulated infrared transmitters for data transmission.
Disposal and Environment
Electrical and electronic products must be disposed of according to specific regulations to prevent environmental damage. The original packaging is recyclable and should be retained during the warranty period.
Parts List
Detailed parts lists for different torque meter models are included, specifying components such as rotors, stators, connectors, and optional calibration certificates.
Safety Instructions
Users must read the manual thoroughly before operating the torque measuring system. Safety instructions emphasize proper installation, maintenance by qualified personnel, and adherence to standards like the Low Voltage Directive and Electromagnetic Compatibility Directive.
Intended Use and Modifications
The torque meter is designed for specific torque measurement tasks and should not be used as a safety component. Unauthorized modifications can void warranties and pose safety risks.
Transport and Storage
Guidelines include keeping the equipment dry, dust-free, and protected from mechanical shocks and sunlight.
System Description
The F series torque measurement systems require a 24 VDC power supply and feature high-end temperature compensation and optional speed measurement systems.
Technical Data
Key specifications include power supply requirements, dynamic frequency and voltage output capabilities, and optional current output settings.
Telemetry and Measurement Ranges
The torque meters can be equipped with various telemetry systems, offering different measurement ranges and channels.
System Overview and Specifications
Detailed specifications and functionalities of the ATESTEO torque measuring systems are provided, including features like a CAN 2B interface and RS232 system parameters. The systems can be equipped with a second amplifier (DT2) for enhanced accuracy in measuring small torques.
Functions and Features
The systems offer outputs proportional to torque and speed, including frequency and analogue outputs, zero adjustment, test signals, and alerts for maximum safe operating conditions.
Measuring Range and Compatibility
The importance of selecting the appropriate measuring range before starting a measurement cycle is discussed, along with compatibility of different measuring systems.
Speed Detection Systems
Three types of speed detection systems are described: inductive, magnetic, and optical, each providing RS422 signals and processed values for analogue outputs and CAN messages.
Installation and Handling
Guidelines for mechanical installation emphasize proper handling during transport and installation, including instructions for lifting rotors and aligning stators.
Calibration and Test Reports
Calibration sheets and test reports accompany the torque meters, detailing parameters necessary for operation.
LED Indicators
LED codes indicate system status, with green LEDs showing normal operation and red LEDs indicating errors or ongoing processes.
Safety and Maintenance
Adherence to safety instructions and proper maintenance is stressed to ensure the longevity and accuracy of the measuring systems.
Specifications
Detailed specifications for various series of torque measurement systems are provided, including nominal torque values and corresponding tightening torques.
Procedures
Installation procedures for speed detection systems are outlined, with specific steps for optical speed detection.
Standards and Recommendations
The importance of using shielded cables for connections to maintain compliance with EMV – Norm EN61000-6-4 / VDE 0839 parts 6-4 is emphasized.
Electrical Installation
Details on electrical installation include power requirements, connection to mains, and pin assignments for connectors.
Analogue and Digital Outputs
The functionality of analogue outputs and optional current output MDI is described, along with digital inputs for control signals.
Key Tables
Tables summarize critical data, such as tightening torques for screws and voltage levels for output C status.
Specifications and Cable Connections
Detailed specifications for cable connections, including RS232 and RS422 outputs, are provided.
Electrical Circuits
The manual outlines electrical circuits for RS422 outputs, alert outputs, control inputs, and analogue outputs.
First Installation
Guidance for the initial installation of torque measurement systems is provided, including the interchangeability of iS and eS torque meters.
Configuration with TCUConfig Software
The TCUConfig software is used for configuring torque meters, including steps for connecting the torque meter and setting up inductive power supply.
Calibration and Output Settings
Details on the setup of calibration parameters, analogue outputs, and current outputs are provided.
CAN Interface Configuration
Instructions for setting up the CAN interface, including selecting signals and data rates, are given.
Terminal Program Usage
If TCUConfig is unavailable, a terminal program can be used for settings, with key descriptions for zero calibration and test signal activation.
Key Tables and Figures
Tables and figures illustrate cable connections, software interfaces, and terminal program settings.
Calibration and Parameter Setup
Procedures for reading and setting calibration parameters for torque meters are outlined.
Self-Test and Analogue Setup
A self-test procedure is described, with errors indicated by error codes.
CAN Setup and Bus Control
The CAN setup section allows customization of the CAN interface, including baud rate and identifier length.
General Information and Recommendations
Advice on overvoltage protection and calibration frequency is provided, along with contact information for service support.
Appendix and Special Functions
The appendix includes special functions like channel selection using external signals or terminal programs.
Channel Selection and Configuration
The process for selecting and configuring channels in the ATESTEO measurement systems is outlined.
Switching Channels
Switching between torque ranges can be done via terminal or CAN interface.
CAN Interface Setup
Instructions for setting up the CAN interface for channel selection are provided.
Figures and Tables
Figures illustrate setup and configuration processes, while tables provide detailed data on channel selection.
Additional Resources
A list of images and tables for reference, as well as contact information for ATESTEO, is included.
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Catalog excerpts

Manual HSTTeS series-1

Manual F series, T series, RT1 series, HSTT series

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Manual HSTTeS series-2

Manual F series, T series, RT1 series, HSTT series Version V1.3 Your contact for service requests ATESTEO GmbH & Co. KG Konrad-Zuse-Straße 3 52477 Alsdorf Germany Phone +49 (0) 2404 9870-580 E-Mail [email protected] www.atesteo.com ATESTEO Manual F series, T series, RT1 series, HSTT series – Version V1.3

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Manual HSTTeS series-3

Manual F series, T series, RT1 series, HSTT series -Version V1.3

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Manual HSTTeS series-4

Manual F series, T series, RT1 series, HSTT series -Version V1.3

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Manual HSTTeS series-5

5.2 Connecting torque meter/evaluation unit with the data Manual F series, T series, RT1 series, HSTT series -Version V1.3

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Manual HSTTeS series-6

Manual F series, T series, RT1 series, HSTT series -Version V1.3

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Manual HSTTeS series-7

Manual F series, T series, RT1 series, HSTT series -Version V1.3

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Manual HSTTeS series-8

Thank you for choosing an ATESTEO GmbH & Co. KG quality product. Please read the system description carefully so you make the most of the versatile features of your product. These operating instructions are an integral part of the F series and all derivatives of the F series (see 1.3) and should always be carefully kept with the F series until it is disposed of. It is impossible to eliminate every danger to people and/or material that the F series might present. For this reason, every person working at the F series or is involved in its transport, setting up, control, maintenance or repair must...

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Manual HSTTeS series-9

The brands mentioned in this operator's manual and product names are trademarks or registered trademarks of the respective title holders. Please do not miss contacting us if there is anything in the operating instructions that you cannot clearly understand. We are grateful for any kind of suggestion or criticism that you may wish to make; please let us know or write to us. This will help us to make the operating instruction still more user-friendly in taking account of your wishes and requirements. ATESTEO GmbH & Co. KG Konrad-Zuse-StraGe 3 52477 Alsdorf Germany • “Grounding scheme” visually...

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Manual HSTTeS series-10

• Removed discontinued products F1i/F2i • List of product names reworked • Description about system functions added • Separation between mechanics, electrics and configuration improved • Reworked format • List of tightening torques added • Remark to disconnect RS232 in operation added In this manual you will find all steps which are necessary to start-up the ATESTEO torque and speed measurement system. This manual is usable for the following types of torque meters: • Torque meter RT 1eS and all variants of it • Torque meter TiS/TeS Z50 • Torque meter SiS/SeS Z50 • Customized torque meters which...

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Manual HSTTeS series-11

transmitter. The power of the rotating electronic module works inductive. The system FLFM1iS is only named F0iS in this document since they are technical the same. The system FLFM1eS is only named F0eS in this document since they are technical the same. Information With this product, you received an information sheet with the default settings. 1.4 Electrical and electronic products are subject to special conditions for disposal. Proper disposal of old equipment prevents health hazards and environmental damage. Packaging The original packaging of ATESTEO equipment can be recycled, as it is made...

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Manual HSTTeS series-12

Electrical and electronic devices bearing the symbol / are subject to the European Directive 2002/96 / EC on waste electrical and electronic equipment. The symbol indicates that waste equipment that is no longer usable must be disposed of separately from regular household waste in accordance with European environmental protection and recycling regulations. However, the disposal regulations vary from country to country, which is why we ask you, if necessary, your supplier how to dispose of your waste. The complete system comes with: • Torque meter (rotor) • Stator All-in-one (integrated evaluation...

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Manual HSTTeS series-13

• TCU2 (Torque Control Unit, external evaluation unit) • Male connector with 16 pins (data cable optional) • Female connector with 12 pins (central cable optional) • Test report (with sensitivity and test signal values) • Optional: Calibration certificate (DAkkS or factory standard) Manual F series, T series, RT1 series, HSTT series -Version V1.3

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Manual HSTTeS series-14

Safety Instructions General safety instructions The manual must be read carefully before starting up, maintenance work or any other work on the torque measuring system. The prerequisite for the safe and proper handling of the equipment knows all safety instructions and safety regulations of the attachment. Every safeguard needs to be correctly mounted and fully functional before any start-up. Shafts or adapters mounted to the torque meter must be properly designed, so that critical bending moment is avoided. Exclusively qualified laborers are allowed to do maintenance work on any electrical components...

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Manual HSTTeS series-15

Explanation of symbols and notice Warnings Warnings are indicated by symbols in these safety instructions. Signal words are introduced, which express the extent of the hazard. It is imperative that you follow the instructions and act with care to avoid accidents, personal injury and material damage. Information Draws attention to important information about correct handling. Caution Warns of a potentially dangerous situation in which failure to comply with safety requirements can result in slight or moderate physical injury. ATESTEO Manual F series, T series, RT1 series, HSTT series – Version...

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Manual HSTTeS series-16

The torque meter is highly accurate and resistant to rotational speed. The signals from the flange serve to control the test bench and to analyze the components. The torque flange is used just for torque measurement tasks within the load limits in the specification (see separate data sheet and 3.3). Any other use is not permitted. The torque meter is not allowed for use as a safety component. Note Stator operation is only permitted if the rotor is installed as described in the mounting instruction. Modifications / conversions Any modifications / conversions of the design or safety engineering...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.