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Manual DF plus series

Manual DF plus series
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Manual DF plus series

Product catalog summary
Introduction
This manual provides detailed guidance for the ATESTEO DF series, including variants DF plus, DF ibex, and DF dual. It emphasizes understanding safety instructions and potential dangers, and notes the manufacturer's right to make technical changes without documentation.
Change Log
Updates from versions 2.3 to 2.9 include new product variants, corrections in pin assignments, and enhanced safety instructions.
Software Versions
Lists the latest software versions for components like TCU5 and rotor firmware, noting frequent software updates.
Manufacturer Information
Contact details for ATESTEO GmbH & Co. KG are provided, including service contacts.
FCC Certification
Details compliance with FCC rules, specifying operational conditions for DF series components.
Safety Instructions
Includes general safety instructions, appropriate use guidelines, and operator responsibilities, covering transport, storage, and safety notes for assembly and operation.
System Description
Offers technical data and system overviews, including electrical, mechanical, and functional areas, calibration documents, and telemetry measurement ranges.
Mechanical & Electrical Installation
Describes procedures for transporting, lifting, and mounting components like the rotor and stator, and covers grounding and wiring of the evaluation unit.
Start-Up
Guides initial setup, including network connection and web interface installation.
Using the Web Interface
Explains navigation through the web interface, covering system overview, power supply, alarm settings, and measurement configurations.
Pin Allocations
Details pin allocations for power supply, frequency output, and other connections.
Appendix
Includes recommendations for zero adjustment and tables of figures and tables.
Specifications and Compliance
Outlines compliance requirements under FCC and ISED regulations, detailing labeling requirements and installation distances.
Disposal and Environmental Considerations
Specifies disposal regulations for electrical products to prevent environmental damage, noting recyclable packaging.
Scope of Supply
Includes a torque meter, stator, Torque Control Unit (TCU), connectors, operating manual, test report, and optional speed detection system.
General Functionality
The DF-series measures torque dynamically with high resolution, using bidirectional telemetry and inductive power supply, configurable via a web interface.
Transport and Storage
Equipment should be stored in dry, dust-free conditions, protected from sunlight and mechanical shocks, with regular checks if stored over three months.
Technical Data
Operates on a 24V DC power supply, supports Ethernet configuration, and operates within specified temperature ranges with protection class IP54.
System Overview
Illustrates the electrical system and central cable setup, providing a visual guide to components and connections.
Calibration Documents
Includes a test report indicating sensitivity, with optional calibration protocols available, accredited by DAkkS.
Telemetry and Measurement Ranges
Offers single and dual range telemetry options, outlining output signals and measurement range switching procedures.
Functions
Includes zero adjustment, test signals, IP address reset, filtering, and a fail-safe channel for overload analysis.
Mounting Instructions
Provides specific instructions for mounting the rotor and stator, including tables with tightening torques and mounting distances.
Speed-Measuring System
Describes an optional magnetic speed detection system, including alignment instructions and LED indicators for signal strength.
Assembly Evaluation Unit (TCU5)
Should be installed in a dry environment, mounted on a DIN rail or metal plate, with proper grounding to avoid interference.
Grounding and Wiring
Emphasizes a point-to-point grounding concept and separation of power and signal cables to prevent interference.
Start-Up Procedures
Ensure all components are correctly connected before power-up, using LEDs for status indication and a web interface for configuration.
Web Interface Usage
Allows for device information access, measurement adjustments, and zero-point calibration, requiring a password for login.
System Overview and Navigation
Guides using the web interface for monitoring and controlling torque sensors, with graphical representation of inputs and LED status indicators.
Power Supply Management
Supply voltage is crucial for performance, with manual or automatic adjustments and warnings for poor voltage.
Alarm and Measurement Settings
Configurable alarm thresholds for speed and torque, with reset procedures detailed.
Output and Measurement Range
Configurable analogue and frequency outputs, with dual-channel torque transducers allowing active channel selection.
Speed and Rotation Angle Measurement
Adjustable parameters for speed detection, with methods for measuring rotation angles.
Analog and Frequency Settings
Adjustable output voltage ranges and frequency settings, with calibration recommended for trained personnel.
Filter and CAN Settings
Digital IIR filters and CAN interface configuration options, with error counters for transmission issues.
Control Commands
Details CAN commands for zero adjustment, test signals, and power supply control.
CAN Command List and Response Structure
Outlines the CAN command list and response message structure, with detailed bit functions for status words.
Ethernet Settings
Instructions for configuring Ethernet settings, with warnings about improper settings causing damage.
General Settings
Initial access credentials and password guidelines, with rotor configuration and test bench naming.
Service Information
Firmware version and manufacturer contact information available on the service page, with system parameter export options.
Pin Allocations
Detailed pin allocation for connectors, covering frequency outputs, speed-pulses output, IP reset, power supply, and alarm signals.
Frequency Outputs and Speed-Pulses Output
Require RS422 receivers, with misuse potentially damaging the TCU.
IP Reset Procedure
Step-by-step procedure for resetting IP configuration to factory settings.
CAN and Analog Outputs
CAN interface for digital data reception and control signal transmission, with analog outputs for torque, speed, and rotation angle.
Alarm and Output Signals
Alarm outputs indicate threshold exceedances, with reset procedures detailed.
Channel Selection
Explains channel selection for dual variant torque meters, with specific voltage requirements.
Specifications and Procedures
Outlines specifications for double telemetry systems and wiring configurations for speed-pulses and digital rotor data.
Recommendations for Zero Adjustment
Provides recommendations for zero adjustment, highlighting factors like thermal influences and aging.
Figures and Tables
Appendix includes a list of figures and tables with visual and technical data.
Contact Information
Contact details for ATESTEO GmbH & Co. KG are provided for further information or service requests.
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Catalog excerpts

Manual DF plus series-1

Excellence in drivetrain testing

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Manual DF plus series-2

Your contact for service requests ATESTEO GmbH & Co. KG Konrad-Zuse-Str. 3 52477 Alsdorf Germany ATESTEO DF family manual - Version 2.9

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Manual DF plus series-3

1.6 RSS-Gen — General requirements for Compliance of Radio DF family manual - Version 2.9

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Manual DF plus series-4

ATESTEO DF family manual - Version 2.9

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Manual DF plus series-5

DF family manual - Version 2.9

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Manual DF plus series-6

ATESTEO DF family manual - Version 2.9

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Manual DF plus series-7

Thank you for choosing an ATESTEO quality product. Please read the system description carefully so you make the most of the versatile features of your product. This operating manual is a component of the DF-series and should always be carefully kept with the DF series until it is disposed of. It is impossible to eliminate every danger to people or material that the DF series might present. For this reason, every person working at the DF series or is involved in its transport, setting up, control, maintenance or repair must be properly instructed and be informed of the possible dangers. For this...

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Manual DF plus series-8

AATESTEO kind of suggestion or criticism that you may wish to make. Please let us know or write to us. This will help us to make the operating instruction still more user-friendly in taking account of your wishes and requirements. • Product variants ibex and dual added • Remark to connect Digital GND for CAN bus added • Central cable pin count mistakes removed • 11R filter explained more detailed • Screenshots of web interface updated • Fail safe channel: Description updated and cleaned up • CAN debug signal description added • Format fixed for better readability • Format review • Update of drawing...

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Manual DF plus series-9

Introduction AATESTEO • Information about FCC updated. • Mounting distances of speed detection updated. • Information regarding ping protocol added. • Description of some functions added in separate chapters. • Description of zero adjustment added. • Inline concept description removed. • Document structure updated. • Lifting & transport remarks for rotors added. • IP reset description updated. • Technical data added. • Safety remarks enhanced (Fuse in building electricity, operation only inside, avoid oscillations). • Pin assignment of central cable updated (X775/X776 instead of X773). • CAN...

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Manual DF plus series-10

Table 1 Software versions 1.3 Manufacturer ATESTEO GmbH & Co.KG (Hereinafter referred to as manufacturer) Konrad-Zuse-Str. 3 52477 Alsdorf Germany The manufacturer declaration can be requested at ATESTEO. ATESTEO DF family manual - Version 2.9

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Manual DF plus series-11

The components of DF series mentioned in Table 2 comply with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Product changes are only allowed with the acceptance of ATESTEO. The FCC ID or a unique component ID is labelled on the components (see 3.6 and 3.7). This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada’s licence-exempt...

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Manual DF plus series-12

2. L’appareil doit accepter tout brouillage radioelectrique subi, meme si le brouillage est susceptible d’en compromettre le fonctionnement Cet equipement doit etre installe et utilise avec une distance minimale de 50 cm entre le radiateur et le corps des utilisateurs. The ISED IC or a unique component ID is labelled on the components (see 3.6 and 3.7). Table 2 DF variants of FCC/RSS210 certification Electrical and electronic products are subject to special conditions for disposal. Proper disposal of old equipment prevents health hazards and environmental damage. The original packaging of ATESTEO...

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Manual DF plus series-13

Introduction AATESTEO the torque flange, as well as the accessories, must be returned in the original packaging. Due to ecological aspects, the return of the empty packaging should be waived. Electrical and electronic devices bearing the symbol / ^'i'\ are subject to the European Directive 2002/96 / EC on waste electrical and electronic equipment. The symbol indicates that waste equipment that is no longer usable must be disposed of separately from regular household waste in accordance with European environmental protection and recycling regulations. However, the disposal regulations vary from...

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Manual DF plus series-14

AATESTEO Introduction 9. Optional speed detection system The DF-series is suitable for the highly dynamic measurement of torques at high load and highest resolution. The following figure shows the measuring system, which consists of a torque measuring flange (rotor), a stator and an evaluation unit. CENTRAL CABLE X770 / X771 Customer interfaces for power supply and output signals ibex/dual: with ring plus: without ring Figure 1 DF system overview (components of DF2 plus as example) The torque measuring flange and the stator communicate via bidirectional telemetry, while the rotor is simultaneously...

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Manual DF plus series-15

The electrical difference voltage of the full bridge is amplified in the torque measuring flange and digital data words are converted. For error-free signal transmission, the data words are supplemented by a checksum and transmitted modulated to the stator. The stator demodulates the data words and transmits them via an RS422 interface to the evaluation unit. In the evaluation unit, the signals can additionally be filtered with an adjustable low-pass filter. The evaluation unit also offers the connection options for the system peripherals. These include a CAN interface, two frequency outputs...

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Manual DF plus series-16

sent from the measuring flange, which enables automatic configuration of the evaluation unit. The new measuring flange is immediately ready for use. Optionally, the measuring system can be equipped with a speed measurement. For the capture, a magnet ring on the rotor and a sensor head on the stator are in use. The magnetic ring has two pole tracks, which are offset by 90 ° to each other. So the speed can be determined as well as the direction of rotation. The two tracks can be tapped as RS422 signals at the system outputs. In addition, the speed is measured in the evaluation unit and made available...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.