1. Catalogs
  2. ATESTEO GmbH & Co. KG
  3. Manual DF ibex series

Manual DF ibex series

Manual DF ibex series
1 / 132 PagesView full catalog

Manual DF ibex series

Product catalog summary
Introduction
This manual offers detailed guidance for the ATESTEO DF series, covering variants such as DF plus, DF ibex, and DF dual. It stresses the importance of understanding safety instructions and potential hazards. The manual should accompany the DF series throughout its lifecycle.
Change Log
Updates from versions 2.3 to 2.11 include FCC type label information, corrections to zero point offset descriptions, and updates to the CAN matrix and software.
Safety Instructions
General safety instructions, symbol explanations, appropriate use, and operator responsibilities are outlined. It also covers transport, storage, and safety notes for assembly and operation.
System Description
Technical data and system overviews are provided, including electrical, mechanical, and functional areas. Details on nameplates, calibration documents, telemetry, and measurement ranges are included.
Mechanical & Electrical Installation
Instructions for transporting, lifting, and mounting components like the rotor and stator are provided, along with grounding, wiring, and power/data cable connections.
Start-Up
Guidance on initial setup, including network connection and settings, proxy configuration, and using the web interface, is provided.
Using the Web Interface
The web interface features are explained, including the home menu, system overview, power supply, alarm settings, and configuration options for torque meter, speed, rotation angle, and more.
Pin Allocations
Details on pin allocations for power supply, frequency output, analogue/CAN/alarm/input, Ethernet, and central cable connections are included.
Appendix
Recommendations for zero adjustment, including considerations for thermal influences, hysteresis, aging, and lateral forces, are provided. The appendix also includes tables of figures and tables.
Specifications and Tightening Torques
Tightening torques for various DF ibex and DF dual rotor models are outlined, with detailed specifications for each model.
Mechanical and Electrical Installation
Detailed instructions for mounting the DF plus stator and rotor, emphasizing grounding and alignment, are provided.
Mounting Distances
Tables specify nominal and tolerance distances for axial and radial displacement between the rotor and stator for different DF models.
Speed Measuring System
An optional magnetic speed detection system is described, including alignment and maintaining a maximum radial distance of 1 mm from the magnetic ring.
Evaluation Unit Installation
The evaluation unit (TCU5) can be mounted on a DIN rail or metal plate, with proper grounding emphasized to prevent electromagnetic interference.
Grounding and Wiring
A point-to-point grounding concept is stressed to avoid electromagnetic interference, with recommendations for cable types and shielding to comply with EMC standards.
Start-up Procedures
Before the first switch-on, ensure all components are correctly connected and aligned. LED indicators provide an overview of system states.
Installation of a Web Browser
Use a common web browser such as Firefox, Chrome, Edge, or Safari, ensuring the latest version is installed.
Network Connection
To connect the TCU5 to an evaluation computer, use a CAT5-Patchcable and an RJ35-connection. Three connection options are available.
Network Settings
If not connected to a domain, adjust network settings with a specific IP address and subnet mask.
Proxy Configuration
Add a new exception for the proxy system for a specific address space.
Web Interface
Access the web interface using a specific web address or IP address. The interface is only available in English.
Using the Web Interface
Features include login, home menu, graph overview, system overview, power supply, alarm settings, torque meter, speed, rotation angle, analog settings, frequency settings, filter settings, and CAN settings.
CAN Message Configuration
CAN messages can be formatted in Intel or Motorola formats, with up to four messages configurable. Busload management is crucial for reliable transmission.
Debug Signals
Several signals are available for debugging, with error counters indicating transmission errors.
Control Commands
CAN command messages can be configured for various commands, with responses sent upon successful receipt.
Status Word
The status word uses all 8 bytes of a CAN message, representing different system states.
Ethernet Settings
Improper Ethernet settings can damage the device, requiring factory reprogramming.
General Settings
Initial access requires a username and password, with specific password requirements.
Service Information
Firmware version and manufacturer contact details are available on the service page.
Pin Allocations
Details are provided for pin allocations on connectors, crucial for avoiding damage and ensuring correct operation.
Analog Outputs and Alarms
Analog outputs for speed and rotation angle are configured via a web interface, with alarms triggered when thresholds are exceeded.
Pin Functions and Firmware
Pin functions depend on the firmware version, with specific functions defined in the web interface.
Ethernet and Cable Connections
Details on Ethernet and central cable connections are provided, with specific pin allocations for power supply and data transmission.
Zero Adjustment Recommendations
Guidelines for zero-reset procedures are provided, emphasizing that zero-reset should only be performed when the torque is zero.
Figures and Tables
Numerous figures and tables detail system overviews, pin allocations, and technical data.
Contact Information
Contact details for ATESTEO GmbH & Co. KG are provided for further information or service requests.
See more

Catalog excerpts

Manual DF ibex series-1

Excellence in drivetrain testing

 Open the catalog to page 1
Manual DF ibex series-2

Your contact for service requests ATESTEO GmbH & Co. KG Konrad-Zuse-Str. 3 52477 Alsdorf Germany DF family manual - Version 2.11

 Open the catalog to page 2
Manual DF ibex series-3

1.6 RSS-GEN — GENERAL REQUIREMENTS FOR COMPLIANCE OF RADIO DF family manual - Version 2.11

 Open the catalog to page 3
Manual DF ibex series-4

DF family manual - Version 2.11

 Open the catalog to page 4
Manual DF ibex series-5

DF family manual - Version 2.11

 Open the catalog to page 5
Manual DF ibex series-6

DF family manual - Version 2.11

 Open the catalog to page 6
Manual DF ibex series-7

Thank you for choosing an ATESTEO quality product. Please read the system description carefully so you make the most of the versatile features of your product. This operating manual is a component of the DF-series and should always be carefully kept with the DF series until it is disposed of. It is impossible to eliminate every danger to people or material that the DF series might present. For this reason, every person working at the DF series or is involved in its transport, setting up, control, maintenance or repair must be properly instructed and be informed of the possible dangers. For this...

 Open the catalog to page 7
Manual DF ibex series-8

AATESTEO Introduction AATESTEO Introduction • Information for FCC type label added for DF ibex and DF dual • Description of maximum zero point offset corrected • Rotor firmware added to CAN matrix • TCU5 software added to CAN matrix • Tightening torque table cleaned up into plus, ibex and dual • Product variants ibex and dual added • Remark to connect Digital GND for CAN bus added • Central cable pin count mistakes removed • IIR filter explained more detailed • Screenshots of web interface updated • Fail safe channel: Description updated and cleaned up • CAN debug signal description added • Format...

 Open the catalog to page 8
Manual DF ibex series-9

Introduction AATESTEO • Calibration certificate for DAkkS added. • Calibration certificate of factory calibration added. • Remark about sensitivities added to factory and DAkkS calibration. • Information about FCC updated. • Mounting distances of speed detection updated. • Information regarding ping protocol added. • Description of some functions added in separate chapters. • Description of zero adjustment added. • Inline concept description removed. • Document structure updated. • Lifting & transport remarks for rotors added. • IP reset description updated. • Technical data added. • Safety remarks...

 Open the catalog to page 9
Manual DF ibex series-10

more frequently than the manuals. The latest versions incl. their change logs can be requested from the ATESTEO service. Table 1 Software versions ATESTEO GmbH & Co.KG (Hereinafter referred to as manufacturer) Konrad-Zuse-Str. 3 52477 Alsdorf Germany The manufacturer declaration can be requested at ATESTEO. DF family manual - Version 2.11

 Open the catalog to page 10
Manual DF ibex series-11

The components of DF series mentioned in Table 2 comply with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Product changes are only allowed with the acceptance of ATESTEO. The FCC ID or a unique component ID is labelled on the components (see 3.6 and 3.7). This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada’s licence-exempt...

 Open the catalog to page 11
Manual DF ibex series-12

AATESTEO Cet equipement doit etre installe et utilise avec une distance minimale de 50 cm entre le radiateur et le corps des utilisateurs. The ISED IC or a unique component ID is labelled on the components (see 3.6 and 3.7). Table 2 DF variants of FCC/RSS210 certification Electrical and electronic products are subject to special conditions for disposal. Proper disposal of old equipment prevents health hazards and environmental damage. DF family manual - Version 2.11

 Open the catalog to page 12
Manual DF ibex series-13

The original packaging of ATESTEO equipment can be recycled, as it is made of recyclable material. However, you should keep the packaging for at least the warranty period. In the event of a complaint, the torque flange, as well as the accessories, must be returned in the original packaging. Due to ecological aspects, the return of the empty packaging should be waived. Electrical and electronic devices bearing the symbol / are subject to the European Directive 2002/96 / EC on waste electrical and electronic equipment. The symbol indicates that waste equipment that is no longer usable must be disposed...

 Open the catalog to page 13
Manual DF ibex series-14

AATESTEO Introduction 9. Optional speed detection system The DF-series is suitable for the highly dynamic measurement of torques at high load and highest resolution. The following figure shows the measuring system, which consists of a torque measuring flange (rotor), a stator and an evaluation unit. CENTRAL CABLE X770 / X771 Customer interfaces for power supply and output signals ibex/dual: with ring plus: without ring Figure 1 DF system overview (components of DF2 plus as example) The torque measuring flange and the stator communicate via bidirectional telemetry, while the rotor is simultaneously...

 Open the catalog to page 14
Manual DF ibex series-15

transmission, the data words are supplemented by a checksum and transmitted modulated to the stator. The stator demodulates the data words and transmits them via an RS422 interface to the evaluation unit. In the evaluation unit, the signals can additionally be filtered with an adjustable lowpass filter. The evaluation unit also offers the connection options for the system peripherals. These include a CAN interface, two frequency outputs (Md1, Md2), three galvanically isolated analog outputs (Md1, Md2, Speed), three digital alarm outputs and five digital inputs. The measuring system can be comfortable...

 Open the catalog to page 15
Manual DF ibex series-16

offset by 90 ° to each other. So the speed can be determined as well as the direction of rotation. The two tracks can be tapped as RS422 signals at the system outputs. In addition, the speed is measured in the evaluation unit and made available as a digital value via CAN and as a voltage value via the third analog output. Note Please note that the torque meter is a high-precision measuring instrument. Mechanical effects, e.g. hammer impacts, lead to deformation of the measuring body, which changes its torsional behavior and thus worsens the measuring accuracy! Before mounting, make sure that...

 Open the catalog to page 16

All ATESTEO GmbH & Co. KG catalogs and technical brochures

  1. Data sheet F6xS

    21  Pages

  2. Data sheet F4xS

    21  Pages

  3. Manual VETAS 3

    30  Pages

  4. Manual VECTO

    26  Pages

  5. Manual T series

    124  Pages

  6. Data sheet F5xS

    18  Pages

  7. Data sheet F3xS

    27  Pages

  8. Manual Fx series

    124  Pages

  9. Data sheet F2xS

    35  Pages

  10. Data sheet F1xS

    27  Pages

  11. Data sheet F0xS

    51  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
About DirectIndustry
DirectIndustry is a marketplace that offers B2B players a complete experience, from product sourcing to purchase. DirectIndustry is an entity of VirtualExpo Group.