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Manual DF ibex series

Manual DF ibex series
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Manual DF ibex series

Product catalog summary
Introduction
The manual provides guidance for the ATESTEO DF series, including variants DF plus, DF ibex, and DF dual. It stresses the importance of safety instructions and notes the manufacturer's right to make technical changes without documentation.
Change Log
Updates from versions 2.3 to 2.9 include new product variants, improved CAN bus connections, and updates to the web interface and safety channel descriptions.
Software Versions
Lists the latest software versions for components like TCU5 and rotor firmware, indicating frequent software updates.
Manufacturer Information
Contact details for ATESTEO GmbH & Co. KG are provided for further assistance.
FCC Certification
Confirms compliance with FCC Rules for DF series components under specific conditions.
Safety Instructions
Emphasizes adherence to safety instructions, covering general safety, transport, storage, and assembly notes.
System Description
Includes technical data and system overviews, covering electrical, mechanical, and functional areas, calibration documents, and telemetry measurement ranges.
Mechanical & Electrical Installation
Guides on transporting, lifting, and mounting components, including dimensions and grounding instructions.
Start-Up and Web Interface
Instructions for initial setup, network configuration, and using the web interface for system management.
Pin Allocations
Details pin allocations for power supply, frequency output, and other connections.
Appendix
Includes recommendations for zero adjustment and tables for reference.
Specifications and Compliance
Outlines compliance requirements under FCC and ISED regulations, including labeling requirements.
Installation and Operation
Devices should be installed 50 cm from users, with proper installation emphasized for accurate measurements.
Disposal and Environmental Considerations
Electrical products must be disposed of according to regulations, with recyclable packaging.
General Functionality
The DF-series is designed for dynamic torque measurement, using telemetry for communication and offering various interfaces.
Technical Data
Provides detailed specifications, including power supply, temperature ranges, and protection class.
System Overview
Details the system's functional, mechanical, and location aspects, including component descriptions and label positioning.
Calibration Documents
Includes a test report indicating sensitivity, with optional calibration protocols available.
Telemetry and Measurement Ranges
Outlines single and dual range telemetry options and the procedure for switching measurement ranges.
Functions
Includes zero adjustment, test signals, IP address reset, filtering, and a fail-safe channel for overload analysis.
Mechanical & Electrical Installation
Covers transport, lifting, and mounting procedures, with guidelines for alignment and grounding.
Mounting Instructions
Specific instructions for mounting the rotor and stator, including torque wrenches and component positioning.
Speed-Measuring System
An optional magnetic speed detection system is available, with factory-set nominal distance and adjustable settings.
Assembly Evaluation Unit (TCU5)
Should be installed in a dry environment, with specific temperature and humidity conditions.
Grounding
A point-to-point grounding concept is recommended to avoid electromagnetic interference.
Wiring
Specifies device plugs for connection to peripherals and the Ethernet interface, with shielded cables recommended.
Start-Up
Ensure all components are correctly connected before initial switch-on, with LEDs indicating operating status.
Web Interface
Used for system configuration, requiring a password for login and providing a graph overview of signals.
System Overview and Navigation
Guidance on using the web interface for monitoring and controlling torque sensors.
Signal Representation
Torque, acceleration, speed, and temperature inputs are graphically represented, though not in real-time.
Connection and Alarm States
Transmission status and alarm states are indicated, with adjustable alarm limits.
Power Supply
The supply voltage is adjustable, affecting signal quality, with critical values deactivating the power supply.
Torque Meter and Output Switch
Settings are changeable in the settings menu, with analogue output channels listed.
Speed and Rotation Angle
Parameters are shown, with manual value definition possible.
Analog and Frequency Settings
Voltage range of analog outputs is adjustable, with calibration recommended for trained personnel only.
Filter and CAN Settings
The TCU provides a digital IIR filter, with configurable CAN interface and scaling factors.
CAN Configuration
CAN messages can be configured, with debug signals available for monitoring errors.
Important Notes
Proper values are crucial to avoid measurement errors or device damage.
CAN Command List and Response Structure
Outlines the CAN command list and response message structure.
Status Word of DF Series
Uses all 8 bytes of a CAN message, with a detailed table of bit functions.
Ethernet Settings
Instructions for configuring Ethernet settings, with warnings about improper settings.
General Settings
Initial access credentials and password guidelines are provided.
Service Information
Includes firmware version and manufacturer contact information.
Pin Allocations
Detailed pin allocation for connectors, including signal descriptions and cable specifications.
Frequency and Speed-Pulses Outputs
Represents torque and speed tracks, with warnings against connecting outputs to ground.
IP Reset Procedure
Step-by-step procedure for resetting the IP configuration to factory settings.
CAN and Analog Outputs
Allows digital data reception and control signal transmission, with configuration details provided.
Alarm and Output Signals
Indicate threshold exceedance, with reset procedures and configuration options.
Specifications and Procedures
Outlines specifications for double telemetry systems and digital rotor data transmission.
Recommendations for Zero Adjustment
Highlights factors affecting zero drift and emphasizes proper maintenance.
Thermal Influences
Zero drift due to temperature fluctuations is specified.
Hysteresis Influences
Drift due to sensor loading direction is explained.
Aging
Long-term dynamic loading effects are discussed.
Lateral Forces
Influence from linked components is minimized by proper installation.
General Recommendations
Zero-reset is advised only when the real load is zero.
Figures and Tables
Includes visual aids supporting the textual information.
Contact Information
Contact details for ATESTEO GmbH & Co. KG are provided for inquiries or service requests.
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Catalog excerpts

Manual DF ibex series-1

Excellence in drivetrain testing

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Manual DF ibex series-2

Your contact for service requests ATESTEO GmbH & Co. KG Konrad-Zuse-Str. 3 52477 Alsdorf Germany ATESTEO DF family manual - Version 2.9

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Manual DF ibex series-3

1.6 RSS-Gen — General requirements for Compliance of Radio DF family manual - Version 2.9

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Manual DF ibex series-4

ATESTEO DF family manual - Version 2.9

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Manual DF ibex series-5

DF family manual - Version 2.9

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Manual DF ibex series-6

ATESTEO DF family manual - Version 2.9

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Manual DF ibex series-7

Thank you for choosing an ATESTEO quality product. Please read the system description carefully so you make the most of the versatile features of your product. This operating manual is a component of the DF-series and should always be carefully kept with the DF series until it is disposed of. It is impossible to eliminate every danger to people or material that the DF series might present. For this reason, every person working at the DF series or is involved in its transport, setting up, control, maintenance or repair must be properly instructed and be informed of the possible dangers. For this...

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Manual DF ibex series-8

AATESTEO kind of suggestion or criticism that you may wish to make. Please let us know or write to us. This will help us to make the operating instruction still more user-friendly in taking account of your wishes and requirements. • Product variants ibex and dual added • Remark to connect Digital GND for CAN bus added • Central cable pin count mistakes removed • 11R filter explained more detailed • Screenshots of web interface updated • Fail safe channel: Description updated and cleaned up • CAN debug signal description added • Format fixed for better readability • Format review • Update of drawing...

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Manual DF ibex series-9

Introduction AATESTEO • Information about FCC updated. • Mounting distances of speed detection updated. • Information regarding ping protocol added. • Description of some functions added in separate chapters. • Description of zero adjustment added. • Inline concept description removed. • Document structure updated. • Lifting & transport remarks for rotors added. • IP reset description updated. • Technical data added. • Safety remarks enhanced (Fuse in building electricity, operation only inside, avoid oscillations). • Pin assignment of central cable updated (X775/X776 instead of X773). • CAN...

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Manual DF ibex series-10

Table 1 Software versions 1.3 Manufacturer ATESTEO GmbH & Co.KG (Hereinafter referred to as manufacturer) Konrad-Zuse-Str. 3 52477 Alsdorf Germany The manufacturer declaration can be requested at ATESTEO. ATESTEO DF family manual - Version 2.9

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Manual DF ibex series-11

The components of DF series mentioned in Table 2 comply with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Product changes are only allowed with the acceptance of ATESTEO. The FCC ID or a unique component ID is labelled on the components (see 3.6 and 3.7). This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada’s licence-exempt...

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Manual DF ibex series-12

2. L’appareil doit accepter tout brouillage radioelectrique subi, meme si le brouillage est susceptible d’en compromettre le fonctionnement Cet equipement doit etre installe et utilise avec une distance minimale de 50 cm entre le radiateur et le corps des utilisateurs. The ISED IC or a unique component ID is labelled on the components (see 3.6 and 3.7). Table 2 DF variants of FCC/RSS210 certification Electrical and electronic products are subject to special conditions for disposal. Proper disposal of old equipment prevents health hazards and environmental damage. The original packaging of ATESTEO...

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Manual DF ibex series-13

Introduction AATESTEO the torque flange, as well as the accessories, must be returned in the original packaging. Due to ecological aspects, the return of the empty packaging should be waived. Electrical and electronic devices bearing the symbol / ^'i'\ are subject to the European Directive 2002/96 / EC on waste electrical and electronic equipment. The symbol indicates that waste equipment that is no longer usable must be disposed of separately from regular household waste in accordance with European environmental protection and recycling regulations. However, the disposal regulations vary from...

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Manual DF ibex series-14

AATESTEO Introduction 9. Optional speed detection system The DF-series is suitable for the highly dynamic measurement of torques at high load and highest resolution. The following figure shows the measuring system, which consists of a torque measuring flange (rotor), a stator and an evaluation unit. CENTRAL CABLE X770 / X771 Customer interfaces for power supply and output signals ibex/dual: with ring plus: without ring Figure 1 DF system overview (components of DF2 plus as example) The torque measuring flange and the stator communicate via bidirectional telemetry, while the rotor is simultaneously...

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Manual DF ibex series-15

The electrical difference voltage of the full bridge is amplified in the torque measuring flange and digital data words are converted. For error-free signal transmission, the data words are supplemented by a checksum and transmitted modulated to the stator. The stator demodulates the data words and transmits them via an RS422 interface to the evaluation unit. In the evaluation unit, the signals can additionally be filtered with an adjustable low-pass filter. The evaluation unit also offers the connection options for the system peripherals. These include a CAN interface, two frequency outputs...

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Manual DF ibex series-16

sent from the measuring flange, which enables automatic configuration of the evaluation unit. The new measuring flange is immediately ready for use. Optionally, the measuring system can be equipped with a speed measurement. For the capture, a magnet ring on the rotor and a sensor head on the stator are in use. The magnetic ring has two pole tracks, which are offset by 90 ° to each other. So the speed can be determined as well as the direction of rotation. The two tracks can be tapped as RS422 signals at the system outputs. In addition, the speed is measured in the evaluation unit and made available...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.