CapSync HVT Operating instructions Temperature measurement system for high-voltage environment

A ATESTEO Excellence in drivetrain testing Your contact for service enquiries ATESTEO GmbH & Co KG Konrad-Zuse-Str. 3 52477 Alsdorf Germany e-mail [email protected]

A ATESTEO Excellence in drivetrain testing 1.1 Change history of the operating instructions 8 1.6 Waste disposal and the environment 11 2.3 General safety instructions 14

AATESTEO Excellence in drivetrain testing 4 Mechanical & electrical installation 31 4.3 Earthing on the test bench 33

A ATESTEO Excellence in drivetrain testing 5.1.3 Measured value and status monitor 40 7.1 Data messages (send messages) 800d/801d 53 7.2 Status message (send message) 500d 53 7.3 Communication sequence (command 200d, response

AATESTEO Excellence in drivetrain testing 8.2 X850 Power / Power supply

Thank you for choosing an ATESTEO quality product. Please read the system description carefully so that you can make optimum use of the versatile properties of your product. These operating instructions are part of the CapSync HVT system and until the system is disposed of, the operating instructions should always be kept carefully with the system. It is impossible to exclude any danger to persons and/or material that the CapSync HVT system could pose. For this reason, every person who works on the system or is involved in its transport, installation, control, maintenance or repair must be properly...

AATESTEO Excellence in drivetrain testing The brands and product names mentioned in the operating instructions are trademarks or registered trademarks of their respective owners. Please contact us if you see anything in the operating instructions that you do not fully understand. We are grateful for any suggestions or criticism you may have. We therefore ask you to contact us if you have any criticism so that we can make the operating instructions even more user-friendly and fulfil your wishes and requirements. 1.1 Change history of the operating instructions - First version of the document

A ATESTEO Excellence in drivetrain testing CapSync is a modular product line from ATESTEO. The different types fulfil different measuring tasks. CapSync HVT is a temperature measurement system that can be used in a high-voltage environment. Galvanic isolation of the input channels (temperature sensors) ensures that any high voltage cannot be transmitted to the outside. The measured values are transferred to the CAN bus. The current software versions at the time of publication of this manual (date see 1.1 ) can be found inTable1 Software versions Tablel Software versions

Excellence in drivetrain testing Manufacturer ATESTEO GmbH & Co (hereinafter referred to as "Manufacturer") Konrad-Zuse-Str. 3 52477 Alsdorf Germany The manufacturer's declaration can be requested from ATESTEO.

Waste disposal and the environment Electrical and electronic products are subject to special disposal conditions. Proper disposal of old appliances prevents health hazards and environmental damage. Packaging The original packaging of ATESTEO devices can be recycled as it is made of recyclable material. However, you should keep the packaging for at least the warranty period. In the event of a complaint, the CapSync system and accessories should be returned in their original packaging Legally required labelling for disposal Electrical and electronic equipment bearing the symbol is subject to the...

AATESTEO Excellence in drivetrain testing - Mating connector for power supply (X850) - Mating connector for CAN terminal (X851) - Bus connector for connecting several modules in series

Safety instructions Safety instructions Warnings Warnings in these safety instructions are identified by symbols. The instructions are introduced by signal words that express the extent of the hazard. The instructions must be followed and care must be taken to avoid accidents, personal injury and damage to property. Information Draws attention to important information on correct handling. Attention Warns of a potentially dangerous situation in which noncompliance with the safety requirements can lead to minor or moderate injuries. Warning of dangerous electrical voltage The warning refers to...

Safety instructions AATESTEO Excellence in drivetrain testing The CapSync HVT system is only used for temperature measurement tasks within the specification (seeTechnical data). Any other use is not permitted. The operating instructions must be read carefully before commissioning, maintenance work or other work on the CapSync HVT system. All safety instructions and safety regulations for the attachment are a prerequisite for the safe and proper use of the device. Each fuse must be correctly fitted and fully functional before each startup. Only qualified personnel may carry out maintenance work...

Safety instructions A ATESTEO Excellence in drivetrain testing Installation & operation • The electrical installation must be carried out by a qualified electrician. • Every employee who comes into contact with the system must be aware of the potential hazards posed by the high-voltage installation site. • The system may only be used in an IT network. • The system may only be used within a building. • The maximum working voltage (see 3.1) must not be exceeded in the entire test field. • The system must sit firmly on the mounting rail after installation. • The support rail must be earthed. • The...

Safety instructions case, the operator may be required to take appropriate measures and pay for them. • Parts in the immediate vicinity of the system may be hot. The protection class of the device must match the place of use. The device may need to be encapsulated in a box. Cables carrying high voltage can have unknown effects on medical implants. If an appliance is defective, it must be taken out of service. It is recommended to have the system tested by the manufacturer every 24 months with a test voltage. Safety-relevant switch-off device The CapSync HVT system cannot realise safety-relevant...