Flyer DF-family

Flyer DF-family

Flyer DF-family

Product catalog summary
Overview of DF Family
The DF family, developed by ATESTEO, includes high-precision torque measuring flanges designed for test benches and laboratories. The DF ibex product, part of this series, features a split stator ring for easy installation and improved accuracy of 0.02%. The DF dual flanges allow measurement of two torque ranges with an accuracy class of 0.04%, suitable for testing new drive concepts.

Product Specifications
The DF family includes various models such as DF ibex, DF dual, and DF plus, each offering different features like split ring stators, rotors with DIN bolt circles, and optional magnetic speed sensors. The DF plus HS variant supports high speeds up to 40,000 RPM and torques up to 4,000 Nm, ideal for space-constrained applications.

System Components
A DF measurement system comprises a rotor, stator, and evaluation unit (TCU5). The system operates contactlessly, with data exchange and power supply functioning without bearings. The TCU5 connects to the stator via a central cable and features an integrated website for configuration.

Technical Data
The DF family covers nominal torques from 500 to 10,000 Nm, with five rotor sizes (DF1 to DF5). The systems are calibrated by ATESTEO, with optional calibration according to DIN 51309. The TCU5 supports data output via frequency (RS422), CAN, and voltage interfaces.

Configuration and Monitoring
The TCU5's configuration website allows for intuitive menu navigation and system setup. The CAN interface enables monitoring of system statuses and automation of processes, ensuring safe 24/7 operation. Features include live data charts, zero-point adjustment, and error reset capabilities.

Contact Information
For more information, contact Philipp Scherb at ATESTEO via email at [email protected] or phone at +49 2404 9870-0.
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Catalog excerpts

Flyer DF-family-1

The Products Division of ATESTEO is one of the world's leading manufacturers of high-precision torque measurement technology for use in test benches and laboratories. The DF family represents a series of torque measuring flanges. The entire product portfolio can be found online at https://www.atesteo.com/equipment/ The DF ibex product is part of the DF family (series). ibex measuring flanges represent high-precision solutions for torque measurement. The systems feature a split stator ring, allowing for easy installation. The stator ring and more precise sensor technology have improved the efficiency and accuracy of the DF system to 0.02%. Ibex flanges are ideal for the increased demands of efficiency and drag torque measurements. New drives or new drive concepts can be tested on the test bench during the prototype phase and optimized for efficiency. Ideal for testing applications where accuracy is the most important parameter. The new DF dual flanges of the DF family allow the measurement of two torque measuring ranges, each with an accuracy class of 0.04%. The nominal torques of the two measuring ranges are in a ratio of up to 1:5. DF ibex DF dual DF plus Overview DF-Family Contact our expert Philipp Scherb (-262) now for more information on the DF family. +49 2404 9870-0 [email protected] A ATESTEO Excellence in drivetrain testing

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Flyer DF-family-2

The dual flanges of the DF series allow measurement re- For example, a size DF1 rotor is limited to 500 Nm, quirements with wide torque ranges to be easily covered while the largest rotor, the DF5, can be designed for without any modifications of the test stand. Ideal for test- ing applications where flexibility of setup is paramount. ATESTEO calibration laboratory. Optionally, the measuring flanges can be calibrated according to DIN 51309. The established DF plus measuring flanges were the first in the DF series. ATESTEO used rotors with DIN-standard- A DF measurement system consists of the...

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Flyer DF-family-3

Technical data. Further data can be found in the product data sheet. The TCU5 has an integrated website for configuring the measurement system. The TCU5 can be connected to a terminal device via a standard network cable, and the configuration website can be accessed via a browser. The simple and intuitive menu navigation allows for targeted use. Furthermore, a wide range of system statuses can be received and monitored via the CAN interface. This ensures safe, unattended 24/7 operation. CAN bus commands can be used to automate processes (e.g., measuring chain calibration with a test signal)....

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Flyer DF-family-4

with live data for monitoring after service calibration test signals Configuration Frequency Output (Offset, Hub) Voltage Output (Offset, Hub) setting alarm thresholds Use of to control the measurement chain Error reset Network Settings Torque Speed Zero Point Adjustmeent Contact our expert Philipp Scherb (-262) now for more information on the DF family.

 Open the catalog to page 4
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.