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IONIQ 20 leak test

IONIQ 20 leak test

IONIQ 20 leak test

Product catalog summary
Overview
The IONIQ 20 is a leak tester developed by ATEQ for high volume production, specifically designed for testing plastic parts and battery pouch cells. It detects defects such as localized molding faults and perforations using discharge current measurement, capable of identifying defects as small as 10 µm.

Applications
The device is suitable for testing battery pouch cells, plastic bottle caps, plastic packaging, and plastic coverings.

Key Features
  • 1 to 3 simultaneous test channels with display capabilities.
  • Suitable for both industrial line and laboratory settings.
  • Integrated ionizing high voltage generator adjustable from 5 to 27.3 kV.
  • Minimum cycle time of 0.6 seconds.
  • Remote control for proximity testing.

Measurement Principle
  • Uses the percentage of nominal voltage to determine PASS/FAIL status.
  • Monitors and protects the high voltage generator.
  • 32 programmable settings with language selection and test customization.

Benefits
  • Accurate detection of defects with high sensitivity.
  • Ensures quality control in high volume production environments.

Technical Specifications
  • Operating temperature: +10°C to +45°C; Storage temperature: 0°C to +60°C.
  • Dimensions: Main box - 136 x 250 x 255 mm, Remote control - 250 x 250 x 60 mm.
  • Weight: Main box - 8 kg, Remote control - 2.8 kg.
  • Power supply: 24 VDC/1A with a requirement for a good ground connection.
  • Interfaces: 7 inputs and 5 outputs for PLC controlled applications, with optically isolated inputs and relay outputs.

Additional Information
Specifications are subject to change without notice, and the document includes non-contractual photos. The product is expected to be available by December 2024.
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Catalog excerpts

IONIQ 20 leak test-1

LEAK TESTER FOR HIGH VOLUME PRODUCTION PRODUCTION BATTERY POUCH CELL TESTING On the basis of its well proven concept of production line QC Testers, ATEQ has developed a new leak tester designed for the specific requirements of high volume production of plastic parts. This instrument is used for the detection of localized moulding faults, insufficient membrane thickness, perforations, etc. This instrument has also proven to be effective on testing pouch battery cells. The IONIQ 20 is based on discharge current measurement and is able to detect defects up to of 10 µm. BENEFITS 1 to 3 SIMULTANEOUS TEST CHANNELS DISPLAY 1 to 3 CHANNELS FOR INDUSTRIAL LINE AND LABORATORY Applications Battery pouch cells, plastic bottle caps, plastic packaging, plastic covering

 Open the catalog to page 1
IONIQ 20 leak test-2

Measurement principle • The IONIQ measures the current flowing between a patented charged probe and a ground plate placed under the part to be tested. • The IONIQ uses the % of the nominal voltage (which reflects the discharge current), measured on the part as PASS/FAIL level. • In a PASS situation (fig 1): No hole, no weak part, the IONIQ measures a high %. The measured voltage and the nominal voltage are virtually equal. The result is above the reject level, the part has passed the test. • In a FAIL situation (fig 2): The IONIQ measures a low %. The measured voltage is significantly below the...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.