Bevel gearboxes
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Catalog excerpts

Bevel gearboxes - 1

Product Catalogue Miniature bevel gearboxes Bevel gearboxes Hypoid gearboxes Worm gearboxes Gearbox motors Special gearboxes ATEX gearboxes Gear sets Service Service Servo gearboxes (precision gearboxes) hypoid gearboxes Hygiene-design gearboxes

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6.1 Type overview Type V – Standard bevel gearboxes Gear ratios: i = 1:1 to 6:1 Maximum output torque: 5400 Nm 9 gearbox sizes with edge lengths of 065 to 350 mm Low-backlash construction < 6 angular minutes possible Housing made of grey cast iron or steel Type VS – Type V with step-up ratio Gear ratios: i = 1:1.5 and 1:2 Maximum output torque: 1200 Nm 6 gearbox sizes with edge lengths of 090 to 260 mm Low-backlash construction < 10 angular minutes possible Larger shaft diameter (N2), slowly rotating Housing made of grey cast iron or steel Type VL – Type V with flange Gear ratios: i = 1:1...

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A bevel gearbox enables alternatively stepping-down or stepping-up. The axles intersect in the gearbox in an angle of 90°. The edge length of the housing is reflected in the gearbox size (example: V 120 - housing edge length 120 mm). 6.2.1 Toothing ATEK bevel gearboxes have gear sets with high-quality spiral toothing made of hardened carburised steel. A gear set comprises one bevel pinion (small number of teeth / small diameter) and one bevel gear (large number of teeth / large diameter). Gear sets with spiral toothing offer the advantage of very favourable engagement factors (high meshing...

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6.2.7 Efficiency The achievable efficiency depends on rotational speed, torque, installation position, sealing, and lubricant type. With gearboxes having only one gear set, an efficiency of 97% can be achieved. With gearboxes having several gear meshings, an efficiency of 94% can be achieved. The efficiencies specified in the tables relate to the permissible nominal load and are guidance values for run-in gearboxes at operating temperature with standard sealing. 6.2.8 Lubrication With the bevel gearboxes, different conditions for the lubrication will arise depending on gearbox size,...

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6.2.9 Vent filter If venting is required (B1 or C1) the gearboxes will be delivered with a vent filter. The vent bores will be equipped with screw plugs for transport. The vent filter will be enclosed as a separate item and must be mounted in the intended position prior to commissioning. An elbow may be required. Please adhere to the operating instructions! The position of the filter will be specified in the order documents. Please refer to the following table for the position of the filter. The meaning here, for example: /B1-E4 = oil viscosity 220; vent filter on side 4. 6.2.10...

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Gear ratios: i = 1:1 to 6:1 Maximum output torque: 5400 Nm 9 gearbox sizes with edge lengths of 065 to 350 mm Low-backlash construction < 6 angular minutes possible Housing made of grey cast iron or steel 065 - 140 mm 6.3.3 Gearbox sides The example shows the Model C0 6.3.4 Order code The order code reflects the customer specifications. Example: Housing edge Table 6.3.5-1 Figure 6.3.2-1; Gearbox side Gearbox side Slowly rotating on which fixing is made; Table 6.2.3-1; Figure 4.3.1-1; Gearbox sides directed downwards; Figure 4.3.1-1; Gearbox sides

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Performance data PlNt [kW] Permissible radial force Fri and axial force Fai on shaft Ni < 12 Permissible radial force Fr2 and axial force Fa2 on shaft N2 < 12 Inertia moments/mass Inertia moment ^ related to the fast-rotating shaft (Ni)

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6.3.6 Type V 065 – Standard bevel gearboxes Model 6 Gear ratio The dimensions of the Models not shown can be figured by mirroring available dimensions.

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Contour of the countershaft Kontur der Gegenwelle Bevel gearboxes

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Permissible radial force Fr2 and axial force Fa2 on shaft N2 > 30 Inertia moments/mass Inertia moment ^ related to the fast-rotating shaft (Ni)

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The dimensions of the Models not shown can be figured by mirroring available dimensions.

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Contourder the countershaft Kontur of Gegenwelle Bevel gearboxes

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6.3.8 Type V 120 – Standard bevel gearboxes Characteristics Characteristic Spiral toothed bevel gear set Gear ratio Housing / Flanges Grey cast iron; steel Threaded mounting hole On all housing surfaces without flange and on all flanges. Material 1 C45, shaft ends greased Fit with ISO 6 tolerance with parallel keyway: according to DIN 6885 Sheet 1 Hollow shaft Material 1 C45, shafts greased Fit with ISO 7 tolerance with parallel keyway: according to DIN 6885 Sheet 1 Radial shaft seal ring Ambient temperature - 10°C to +90°C. The values of the performance tables are valid for +20°C...

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Permissible radial force Fri and axial force Fai on shaft Ni > 80 Permissible radial force Fr2 and axial force Fa2 on shaft N2 > 80 Inertia moments/mass Inertia moment ^ related to the fast-rotating shaft (Ni)

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The dimensions of the Models not shown can be figured by mirroring available dimensions.

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Contour of the countershaft Kontur der Gegenwelle Bevel gearboxes

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Permissible radial force Fr1 and axial force Fa1 on shaft N1 n1 [rpm] T2 [Nm] Permissible radial force Fr2 and axial force Fa2 on shaft N2 n2 [rpm] Inertia moments/mass Inertia moment J1 related to the fast-rotating shaft (N1) Bevel gearboxes

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6.3.9 Type V 140 – Standard bevel gearboxes Gear ratio The dimensions of the Models not shown can be figured by mirroring available dimensions.

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Characteristics Characteristic

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Permissible radial force Fr1 and axial force Fa1 on shaft N1 n1 [rpm] T2 [Nm] Permissible radial force Fr2 and axial force Fa2 on shaft N2 n2 [rpm] Inertia moments/mass Inertia moment J1 related to the fast-rotating shaft (N1) Bevel gearboxes

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Bevel gearboxes - 26

The dimensions of the Models not shown can be figured by mirroring available dimensions.

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Bevel gearboxes - 27

Contourder the countershaft Kontur of Gegenwelle Bevel gearboxes

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Characteristics Characteristic

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Bevel gearboxes - 29

Permissible radial force Fr1 and axial force Fa1 on shaft N1 n1 [rpm] T2 [Nm] Permissible radial force Fr2 and axial force Fa2 on shaft N2 n2 [rpm] Inertia moments/mass Inertia moment J1 related to the fast-rotating shaft (N1) Bevel gearboxes

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