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Upgraded standard three-phase motors

Upgraded standard three-phase motors
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Upgraded standard three-phase motors

Product catalog summary
Introduction
The document provides an overview of KUV and V range motors designed for dynamic applications and electronically controlled drive systems. These motors are optimized for variable speed operations, offering high efficiency, low noise, and maintenance-free performance.
V Range Motors
Designed for inverter operation, V range motors are suitable for applications requiring speed control and positioning. Available in 2, 4, and 6 pole designs, they cover frame sizes from 80 to 315 and an output range of 0.37 to 132 kW. They feature modular construction for additional components like encoders and brakes.
KUV Range Motors
KUV motors are tailored for dynamic applications, especially in machine tools and industries needing precise control. These 4 pole three-phase squirrel cage motors have negligible temperature rise due to inverter supplies, available in frame sizes 90 to 180, with outputs from 2.2 to 75 kW and speeds up to 12000 rpm.
Quality Assurance and Standards
The motors comply with DIN ISO 9001 and carry the CE marking, meeting EMC directive requirements and conforming to IEC and DIN standards for electrical machines, cooling systems, and noise limits.
Mechanical and Electrical Design
Featuring robust designs with IP54 and IP55 enclosures, the motors are protected against dust and water. They include forced-ventilation fans and are suitable for various mounting arrangements. Electrical design incorporates thermal protection, insulation, and radio frequency interference suppression.
Encoder Systems
Incremental encoders and resolvers provide feedback on rotor movement, enabling precise speed control and positioning. Incremental encoders offer high accuracy, while resolvers provide non-contact angle gauging.
Technical Features
The document details housing, ventilation, bearing design, permissible loads, and vibration levels, including data tables, output and torque curves, and drawings for both motor ranges.
Special Designs and Applications
Special designs include water-cooled motors for electric vehicles and vector controllers for enhanced performance. Maintenance and operation instructions, a checklist, and a delivery program are also provided.
Advantages of Brushless Hollow-Shaft Resolvers
  • Integrated positioning and speed control.
  • Robust against vibration, shock, and temperature.
  • No brushes or carbons involved.
  • Available in metric and imperial dimensions.
Design and Components
  • Metal and plastic designs with integral metal screen plug sockets.
  • Various PIN arrangements for incremental encoders and resolvers with specific signal colors.
Motor Operation and Duty Cycles
  • Speed/output and speed/torque curves divided into three ranges for three-phase induction motors.
  • Duty cycles include continuous, short-time, intermittent, and frequency inverter operations.
Motor Protection and Insulation
  • Options for thermal overload protection include PTC temperature sensors and winding protection contacts.
  • Motors equipped with improved insulation for inverter operation demands, complying with thermal class F.
Electrical Design and Speed Control
  • Torque and output characteristics detailed for V and KUV range motors.
  • U/f speed control and vector control methods for varying motor speed, with vector control offering high dynamic speed control.
Type Code and Motor Design
  • Type code includes motor range, mounting type, ventilation, frame size, and pole number.
  • V range motors designed for frequency inverter operation with enhanced thermal and mechanical performance.
Technical Features and Frame Design
  • V range motors offer higher starting and stalling torque, increased efficiency, and lower noise levels.
  • Frame sizes vary from lightweight aluminum to cast iron, with specific fan and bearing designs for different sizes.
Specifications
Specifications include reinforced bearing designs, lubrication requirements, and regreasing facilities for certain frame sizes. Special high-temperature grease is recommended for service temperatures from -30°C to +175°C.
Lubrication and Bearing Details
For frame size 315, specific regreasing intervals and quantities are provided based on RPM. Anti-friction bearings are specified for various frame sizes.
Radial and Axial Load Capacities
Permissible radial load on the shaft end is detailed, with values based on a 20,000-hour operating lifetime. Permissible radial force (FR) values and axial thrust values are provided for different motor types and speeds.
Vibration and Noise Levels
Vibration levels are categorized according to IEC 43-14 and DIN ISO 2373 standards, with motors supplied at vibration level "N" (normal). Noise levels are measured according to DIN EN 21680.
Forced-Ventilation and Mounting
Forced-ventilation fans are recommended for thermal and noise reasons, with specific mounting instructions provided. The document also covers the mounting of holding brakes.
Electrical and Connection Details
Voltage specifications for V range motors are provided, designed for 400/230 V Y/∆ – 50 Hz. A wiring overview for motor connections, thermistors, and encoders is included.
Performance Data
Performance data for various frame sizes includes rated output, speed, current, efficiency, and power factor. Information on motor torque, maximum speeds, and motor weight is also provided.
Additional Features
Additional features include painting specifications, lifting lugs, and the use of thermistors for temperature monitoring. Information on encoders and force-fans for ventilated motors is also included.
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Catalog excerpts

Upgraded standard three-phase motors-1

V range: motors ofreinforced designfor inverter operation KUV range: motors fordynamic applications > Catalogue V-KUV 02 EN size="-1">

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Upgraded standard three-phase motors-2

There are many situations where astandard three-phase motor is notsuitable for modern drive applica-tions, with requirements such asspeed control and positioning.Where exceptional characteristicsare demanded for arduous applica-tions e.g.; high efficiency, low noiseand maintenance-free drives thenew V motor range from FLENDERATB-Loher has the answers.These motors are specificallydesigned for variable speed opera-tion with maximised thermal andmechanical reserves, all within amodular construction in order tomatch specific drive applications. V range motors are ideal for:֖ Optimizing existing equipmentՕ...

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Upgraded standard three-phase motors-3

Modern and highly sophisticatedmachine tools, such as milling-machines, lathes and CNC work-centres have to operate preciselyand reliably. The ability to controlthe position of the main spindle istaken for granted. There is also agrowing demand for drives with awide speed range and highabsolute speeds in other branches,such as the paper industry, textile in-dustry, transport, storage and test-bench technology, as well as incompanies which are involved in producing complete machinery.Now is the time to replace thedisadvantages of brush-equippedDC drives with the advantages ofmodern three-phase...

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Upgraded standard three-phase motors-4

General 4Quality assurance, CE marking, regulations 4Mechanical design (general)5Enclosure, cooling, motor output variation depending oncoolant temperature 5Mountings, tolerances, run-out, painting5Encoder systems 6Incremental encoder6 Resolver7 Feedback plug and socket connection, PIN arrangement8Electrical design9Output and frequency, duty types, thermal motor protection9Insulation, thermal class, radio frequency interference suppression9Output, torque and speed range at inverter operationVariable speed operation with three-phase asynchronous motors10 V range motors for inverter operation11...

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Upgraded standard three-phase motors-5

The motors comply with the relevant standards and specifications, especially with: DescriptionDIN ENIECDIN, DIN VDE, DIN IECRotating electrical machines - DIN EN 60034-1IEC 34-1DIN VDE 0530-1 Rated data and operationIEC 85 Determination of losses and of the efficiency֖IEC 34-2DIN VDE 57 530-2, VDE 0530-2 IP enclosuresDIN EN 60034-5IEC 34-5DIN VDE 0530-3 Cooling systemsDIN EN 60034-6IEC 34-6DIN IEC 34-6 Mounting arrangementsDIN EN 60034-7IEC 34-7DIN IEC 34-7 Terminal designations and direction of rotationsIEC 34-8DIN VDE 0530-8 Limit values for noiseDIN EN 60034-9IEC 34-9DIN VDE 0530-9Acoustics:...

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Upgraded standard three-phase motors-6

Enclos-ure Scope of protectionProtection against accidental contact andpenetration of impurities Protection against water Motor design Explanation IP 54Complete protection against contact with partscarrying voltage or internal moving parts. Pro-tection against dust deposits which could causedamage. Penetration of dust is not completelyprevented, but the amount of dust entering themachine will have no effect on the ability of nor-mal motor operation Water sprayed against the ma-chine from any direction hasno detrimental effects Standard de-sign for force-ventilated motors The motors can be installed...

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Upgraded standard three-phase motors-10

Output and frequency erally, sensors with PTC characteris-tics will be used. Output, torque and speed range atinverter operation In principle, the speed / output curveand speed / torque curve of a three-phase induction motor atinverter operation can be dividedinto three ranges. The outputs indicated for V and KUVrange motors in the data tables referto continuous operation, duty cycleS1, at rated voltage of 400 V and rat-ed frequency of 50 Hz. Insulation / thermal class The motors of V and KUV range areequipped with an improved insula-tion, comprising reinforced slotliners and double insulated...

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Upgraded standard three-phase motors-11

Of the three available alternatives forchanging the speed of a three-phase asynchronous motor, the besttechnical method is to change supplyfrequency as opposed to polechanging or slip control. U/f speed control > tional rate of the frequency value, de-pending on actual load condition ofmotor operation, stalling can beavoided (I x R-compensation). Therated motor voltage is reached at rat-ed frequency. If the frequency is in-creased beyond the value of ratedfrequency level, the voltage cannotbe increased proportionately, as itcannot exceed the constant ratedlevel. The magnetic flux then de-creases...

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Upgraded standard three-phase motors-12

Frame size Motor number Motor type Mounting + Enclosure Voltage, current Frequency Speed Power factor Output + duty cycle Magnetising current Thermistors (thermal motorprotection) Thermic class Additional data in respectof mounted components atnon-drive ende.g., force-fan, encoder CE mark Bottom line:2. code: part no.3. code: weight >

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Upgraded standard three-phase motors-13

Encoder Forced ventilation Encoder Forced ventilation > I_I > N 6 I > A M__M 5 I I > N 4 I > K 3 M M > K 2 > A M > S N 1 > N I > 0V rangemotorstan-dard motorM n > K n > N n > S nM The torque characteristic of V range motors atfrequency inverter operation will be shown indetail on pages 18 24. > M =Torquen I A =Starting currentM N =Rated speedM N =Rated torqueI A =Starting torquen K =current at max. torqueI =Motor currentn S =Synchronous speedM K =Maximum torque K =Motor speed at max. torque

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Upgraded standard three-phase motors-14

Lubrication F rame size 80 160 : Totallyenclosed fan cooled design. Light-weight aluminium housing withcooling ribs. Motor feet are cast(exception: frame size 160). Specialdesigns with extruded frameson request.F Special high temperature grease foractual service temperature range of֖ 30C to + 175аC, dropping point atapprox. 240C, e. g. Chevron SRI IIor Unisilcon L50/2. (For frame size225 and 250 it is recommended touse motors with re-greasing facilityfor permanent operation speedabove 3000 rpm)For motors of frame size 315the following data has to beconsidered:Regreasing intervalQuantity3000 rpm:...

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Upgraded standard three-phase motors-18

Voltage Speed The windings of the V range motorsare designed for the voltage400 / 230 V Y / V range motors can be operated atthe mains at any time because theycomply with DIN IEC 38. Windingdesigns for other voltages andfrequencies on request. Standard motor speeds are3000 rpm, 1500 rpm and 1000 rpm 50 Hz, which isthe basis for stated technical data inthe following tables. Terminal box and wiring overview Motor connection :Cables with the inverter output voltage with their respective labelling to beconnected to motor terminals U1, V1 and W1 > Terminal board Y connection via two of the provided...

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