MOTUS

MOTUS
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MOTUS

Product catalog summary
MOTUS Linear Transfer Technology Overview
MOTUS linear transfer technology is designed for modular and flexible installation, suitable for fully automated large-scale production and hybrid assembly systems. It offers revolving and underfloor systems with minimal control requirements, eliminating the need for a PLC. Standard track widths are 160 mm and 240 mm, with maintenance-free functional units.
Specifications and Design
The system requires basic data such as running direction, transport velocity (9, 12, 15 m/min), and electrical connection details. Drives can be configured with or without suppressors, supporting various configurations including square and underfloor systems.
MOTUS Transfer Section
Transfer sections use polyamide conveyor belts to transport workpiece carriers. They feature stable aluminum profiles, service-friendly disassembly, and antistatic guide profiles. The section length is flexible, with adjustable drives and motors. Key specifications include track widths of 160 mm and 240 mm, with lengths ranging from 300 mm to 6000 mm.
MOTUS Workpiece Carriers
Workpiece carriers transport and hold workpieces and data carriers. They feature anodized aluminum plates, plastic slide bars, and stop bars for noise damping. Carriers are guided by rollers and can be stopped in two positions. Custom drill holes and openings are available.
MOTUS Stopper and Damped Stopper
Stoppers halt workpiece carriers on the transfer section with pneumatic activation. They are compact and robust, with universal application for various carrier sizes. Damped stoppers provide additional impact damping.
MOTUS Lifting and Indexing Unit
This unit lifts and precisely positions workpiece carriers for processing. It features high permissible loading and compact construction, with precise positioning in X, Y, and Z directions. The unit is freely positionable within the conveyor profile.
MOTUS Lifting and Indexing Unit, Lockable
Similar to the standard unit, the lockable version supports higher loads using a toggle lever principle. It maintains precise positioning and robust construction, with minimal conveyor belt loading during operations.
Specifications and Features
The document outlines various components and configurations for workpiece carrier systems, including transfer sections, curve sections, junction units, lifts, crossings, and pivoting transfer sections. Each component is designed to facilitate the movement and management of workpiece carriers in industrial settings.
Curve Sections
Both 90° and 180° curve sections are available, allowing for the connection of transfer sections at right angles or in parallel. These sections do not require separate drives or sensors, reducing control complexity and cost. They ensure high anti-tipping safety and can handle non-centered loading.
Junction Units
The 90° and 2 x 90° junction units enable the redirection of workpiece carriers from a main section to a branch section. These units are pneumatically driven and include necessary control elements like stoppers and sensors.
Workpiece Carrier Lift
This component connects transfer sections on different planes, ideal for space-constrained environments. It features a compact design, pneumatic drive, and motorized pull-in/ejection of carriers.
Workpiece Carrier Crossing
Crossings provide solutions for complex layouts, using an omega loop for continuous drive without separate crossing drives.
Pivoting Transfer Section
This section allows access to the interior of a square-designed transfer system. It includes a standalone drive and is mechanically centered in the operating position.
Substructure
The substructure is adjustable for different work heights and is made from high-quality aluminum for durability. It includes features for easy assembly and disassembly.
Technical Data and Ordering Information
Each component comes with specific technical data and part numbers for ordering. The document emphasizes the importance of knowing the installation situation for accurate layout preparation by ASYS TECTON.
Recommendations
For optimal performance, it is recommended to avoid using valve blocks for pneumatic cylinders and to ensure proper sizing of pneumatic lines and joints.
Overview
The document provides detailed technical specifications, components, and assembly instructions for various support systems, connection technologies, manual workstations, and control systems used in transfer technology by ASYS TECTON.
Support Systems
The document lists different types of Double-H and Double-T supports, including their track widths, support widths, and part numbers. Each support type comes with a set of components such as profile blanks, tensioning bars, flange plates, machine feet, caps, and cover profiles, all completely assembled.
Connection Technology
This section details the availability of individual components like aluminium profiles, connection elements, caps, cover profiles, and machine feet. It includes specifications for base profiles, flange plates, tensioning bars, reduction sleeves, caps, cover profiles, machine feet, and slotted nuts, along with their part numbers.
Manual Workstations
The document describes the features and components of manual workstations designed for ergonomic and flexible installation. Key features include height-adjustable foot supports, modular transfer technology, and multifunctional beams. The workstation comes with components like profile blanks, foot support, desktop, power set, armrests, swivel arms, and foot switch, all fully assembled.
Service and Devices
ASYS TECTON offers services beyond delivery, including belt tensioning, bonding, and sanding devices for transport belts. Each device is described with its features and part numbers.
Material Flow Control
The document outlines equipment kits for controlling the flow of workpiece carriers, including sensors, stoppers, cables, and holders. It also provides details on inductive proximity switches and accessories.
Electronics and Control Systems
The document describes the MOTUS electronics box and control cabinet features, including housing, power supply connections, and circuit breakers. It lists part numbers for various configurations and associated cables.
Installation Channels and Identification Systems
Installation channels for supply lines and identification systems for coding and evaluating workpiece data are detailed. The BIS C identification system is preferred, with specifications for data carriers, read/write units, and evaluation units.
Project Planning Guide
ASYS TECTON provides a generic procedure for designing transfer systems, emphasizing the importance of sketches for spatial relationships and features.
Notes
The document concludes with a note on the potential for changes in specifications and the legal binding nature of purchasing contracts.
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Catalog excerpts

MOTUS-1

MOTUS Linear transfer technology

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MOTUS-3

MOTUS Linear transfer technology Modular and flexible Flexible installation – that is our biggest concern. Our standardised individual components are the ideal answer for fully automated, large-scale series production and for hybrid assembly systems, because flexibility is required in both cases. Hybrid systems must have an open design, so that the degree of automation can be adapted to an increase in the number of parts. In turn, there must be retrofitting flexibility for variant assembly in large-scale series production. Designing a transfer system requires the following basic data: Applications...

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MOTUS-4

MOTUS Transfer section Transfer sections are typically used for the transport of workpiece carriers. They form the basic element of all transfer solutions, regardless of whether a square or an underfloor system is to be realized. › The drives, including the motor as well as spacers, can be moved freely on the transfer section. The motor can be rotated into three positions. › Section length can be selected flexibly. Features: › Workpiece carrier transport by polyamide conveyor belts using a twin-belt principle. › Stable aluminium conveyor profile with all-side grooves for holding grooved modules,...

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MOTUS-5

MOTUS Workpiece carriers Workpiece carriers are used for transporting workpieces to the transfer sections. Another important function is holding workpieces and data carriers. Features: › Anodised aluminium plate for simple attachment of receptacles. › Plastic slide bars for careful, low-wear transport of workpiece carriers and damping of impact noise. › Plastic stop bars for damping workpiece carrier impact and noise. The attachment is used as a switch element for damping the sensor. › Two diagonally arranged centring bushes for the precise positioning of the workpiece carrier. › Safe workpiece...

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MOTUS-6

MOTUS Stopper Stoppers stop the workpiece carrier on the transfer section – without strict demands on positioning accuracy. The stopper piston is activated and returned pneumatically. Features: › The stopper is inserted with a positive fit into a side groove of the conveyor profile and fastened with a friction fit using two slot nuts. The mounting can be realized on the left or right side of the profile. › The stopper can be used universally for all sizes of MOTUS Stopper, damped workpiece carriers as a stopper or pre-stopper on the front or rear stop bar of the workpiece carrier. › Compact and...

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MOTUS-7

MOTUS Lifting and indexing unit In the lifting and indexing unit, the workpiece carrier is lifted from the transfer conveyor and positioned precisely for processing against two downholders. Before the vertical pneumatic lifting movement is performed, the workpiece carrier is stopped by a stopper. A sensor detects the presence of the workpiece carrier. After work is complete, the workpiece carrier is lowered onto the conveyor again and moved out from the station. Included: 1 Lifting and indexing unit 1 Set of mounting material on the conveyor profile 1 Set of sensors with holders for lifting cylinder...

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MOTUS-8

MOTUS Lifting and indexing unit, lockable In the lifting and indexing unit, the workpiece carrier is lifted from the transfer conveyor and positioned for processing with a high load. Before the vertical pneumatic lifting movement is performed, the workpiece carrier is stopped by a stopper. A sensor detects the presence of the workpiece carrier. After work is complete, the workpiece carrier is lowered onto the conveyor again and moves out from the station. Included: 1 Lifting and indexing unit 1 Set of mounting material on the conveyor profile 1 Set of sensors with holders for lifting cylinder...

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MOTUS-9

How does the workpiece flow continue? The transfer section, workpiece carrier, stopper, and lifting and indexing unit form the core elements of the transfer mechanism. And this is how the workpiece flow continues: With another transfer section in an extension straight ahead. With another transfer section offset by 90° and a 90° curve section. With another transfer section arranged in a different plane and a workpiece carrier lift. With another transfer section arranged parallel and a 180° curve section. With two additional transfer sections each offset by 90° and a bridge that together form a...

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MOTUS-10

With the help of a 90° curve section – without its own drive – two transfer sections arranged at a right angle to each other can be easily connected. Features: › No separate drive, sensor, or stopper elements, and thus absolutely no expensive control necessary for the curve section. › Workpiece carriers can be moved into jam in the curve section and then accelerated again from the jam mode – in any position. › The workpiece carriers have very high anti- tipping safety; non-centred loading is not critical. Included: 1 Curve section 90° 2 Straight sections 1 U conveyor with drive and mounting elements...

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MOTUS-11

MOTUS Junction unit 90° With this junction unit, workpiece carriers can be fed in/discharged from a main section to a branch section. A simple, pneumatically driven curve segment controls the workpiece carrier flow. Features: › No additional motorised drive for the components necessary. › Workpiece carriers can be moved into jam in the curve section and then accelerated again from the jam mode – in any position. › The workpiece carriers have very high anti-tipping safety; non-centred loading is not critical. › The junction unit kit includes all control elements, such as stoppers and sensors (without...

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MOTUS-12

MOTUS Workpiece carrier lift With a workpiece carrier lift, two transfer sections running parallel to each other on different planes can be easily connected to each other. An interesting solution when space is limited. Included: 1 Transfer section with electric drive 1 Set of sensors with holders for lifting cylinder 1 Vertical lift axle with pneumatic drive 1 Set of mounting material on the conveyor profile 1 Five-sided protective housing (the workpiece carrier inlet/outlet must be protected on the customer side) Without pneumatic valves. With the technical data/order data: Number of workpiece...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.