Overview

This technical catalog from Assfalg GmbH provides an extensive overview of tools, machines, and accessories for metal deburring, chamfering, grinding, and edge preparation. It covers handheld, mobile, and stationary equipment, consumables, spare parts, and detailed specifications to support efficient metal finishing operations.

1. Product Categories and Applications

• Vibratory Grinding and Deburring Machines: Tub vibrators, rotary vibrators, and centrifugal grinding machines for surface finishing and deburring metal parts.
• Welding Seam Preparation and Edge Rounding: Tools and machines designed to prepare weld seams and round edges, enhancing quality and safety.
• Contour Machining and Tool Grinding: Specialized chamfering and bevelling machines for complex shapes and tool sharpening.
• Deburring and Chamfering Machines: Handheld and stationary pneumatic and electric grinders for efficient edge finishing.

2. Machine Types and Models

• Handheld Chamfering Machines: Models include ASO 300, ASO 310, SMA series (30-60), ASO 313, ASO 312, ASO 760-2, SMA 20.
• Pneumatic and Electric Grinders: AG 360, AG 460, GDS 009, 101-E, DHB 330/520, MTQ 100 MH, F3, F6, S3, MT W.
• Mobile and Stationary Machines: KBM 18, Quicker, Maxiquicker, ASO 900/930, ASO 910/920, BKE 550, AF 165, KSM 125/130, Speedy Prisma 210, FS 5, ASO 850-K, ASO 650.
• Contour and Bevelling Machines: ASO 160, WKF 170, Speedy Kontur 270/320, KKE 1/2, ASO 600-ASL, KKF 3-SL/4-SL, MMB 400/500/600.
• Vibratory and Grinding Machines: TV 95-SL, TV 15-SL/40-SL/100-SL/200-SL, RV 40-SL/120-SL/220-SL/420-SL, RT 200/400/600/800 rotary dryers.

3. Tools and Accessories

• Rotatable Inserts and Hard Metal-Form Cutters: Chamfer and radius inserts tailored for steel, stainless steel, aluminum, plastic, and high-strength steel.
• Grinding Disks and Belts: Various grain sizes and materials (steel corundum, zirconia corundum) compatible with different machines.
• Collets and Rotary Burrs: Sizes and compatibility for pneumatic and electric grinders; carbide and diamond grinding pins in multiple shapes (cylinder, ball, cone, flame, tree).
• Spare Parts and Maintenance: Carbon brushes, screws, bearings, maintenance units with special oils and compressed air hoses, wax pencils for edge milling, grease tubes.
• Specialized Accessories: Foot switches, angle handpieces, handpiece holders, chipping signs, magnifying glasses with suction cups, guide rollers for cutter heads.

4. Specifications and Compatibility

• Detailed specifications include diameter, grain size, cutting edges, radius, and compatible machine models.
• Chamfer and radius cutter heads must be matched with appropriate guide rollers and inserts for proper fit and function.
• Rotary burrs and grinding pins come in multiple shapes and sizes to meet diverse machining needs.
• Replacement parts and consumables are cataloged with item numbers for straightforward ordering.

5. Recommendations and Best Practices

• Always use the correct combination of chamfer cutter head, guide roller, and insert to ensure optimal performance and safety.
• Perform regular maintenance using specified oils and compressed air units to extend machine life.
• Select grinding belts and inserts based on the material processed and desired finish quality.
• Consult the catalog for exact part numbers when ordering replacements to avoid compatibility issues.

6. Radius Inserts

Radius inserts are categorized by material compatibility (aluminum, plastic, steel, stainless steel, high-strength steel) and radius size (1.2 mm to 15.0 mm). Inserts have varying cutting edges (2, 4, 8, 16) and are identified by specific codes (e.g., KXR1,2-B20). Compatibility between radius cutter head, guide roller, and insert is critical.

7. Chamfer Inserts and Cutters

Chamfer cutters are specified for different materials with point angles commonly 60°, 90°, and 120°. They come with or without guide ball bearings or fixed guide pins. Shaft diameters and number of teeth vary by model. Coatings enhance performance on steel and stainless steel.

8. Cutting and Grinding Wheels

Cutting wheels are tailored for specific materials (steel, stainless steel, duplex, aluminum) with typical tooth counts of 50. Grinding wheels vary by grain size (46, 60, 80, 120), material compatibility, and type (CBN, diamond cup wheels). Accessories include safety vacuum cleaners, table extensions, and special flanges.

9. Spare Parts and Accessories

Includes carbon brushes, screws, clamping screws, feed spring-loaded devices, wax pencils for edge milling stainless and mild steel, grease tubes, vacuum cleaners, undercarriages, and exhaust devices. Each part is linked to specific tool models.

10. Compatibility and Usage Notes

• Ensure radius cutter heads, guide rollers, and radius inserts fit correctly before assembly.
• Abbreviations used: R (radius), α (point angle), S (shaft diameter), Z (number of teeth), FL (guide ruler), FK (guide ball bearing), FZ (guide pin).

11. Additional Tooling and Accessories

Includes prism cutters, flush milling cutters, guide fingers (fixed and height-adjustable), insert rings, slug removers, exhaust devices, prismatic guides, guide rulers, vacuum cleaners, protection caps, toolboxes, socket wrenches, stop rulers, table tops, and undercarriages.

12. Grinding Machines and Media

Models such as TV 95-SL, ASM 18, RV 40-SL, EDG 213, and Neutrix are described with accessories like separators, paper filters, flowmeters, dosing pumps, and mounting sets. Grinding media are categorized by shape, material, grain size, and application, with color codes indicating suitability. Processing modes include flow-through, recycling, pickling, and ball burnishing with corresponding compounds.

13. Contact and Manufacturer Information

Assfalg GmbH, Schwäbisch Gmünd, Germany. Contact via phone, fax, email, and website. Catalog edition November 2025. Technical changes and image deviations reserved.

Summary

This document is a comprehensive reference for professionals in metal finishing, providing detailed product specifications, compatibility guidelines, maintenance recommendations, and ordering information. It supports efficient, precise, and safe machining operations across a wide range of materials and applications.