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Lifting Magnets

Lifting Magnets
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Lifting Magnets

Product catalog summary
Overview
This document provides comprehensive details on Assfalg GmbH's lifting magnets, magnetic tools, and clamping magnets, focusing on models SB200, SB500, and SB950. It covers specifications, applications, and technical data for various lifting magnet models tailored for industrial use.
Specifications
  • Elift Series: Manual permanent lifting magnets for flat and round materials, featuring a safety lock, vertical transport capability, and a 3-times safety factor. Load capacities range from 100 kg to 5000 kg.
  • MLAY Series: Permanent lifting magnets with swiveling hooks for horizontal and vertical transport, designed for thin and thick sheets, with a safety lock and exchangeable pole shoes.
  • HL and SH Series: Permanent magnet handlifters for thin sheets and sharp-edged parts, including models with long handles and rechargeable batteries for up to 1000 switching cycles.
  • SB Series: Electropermanent battery lifting magnets for flat and round materials, featuring manual or automatic switching, replaceable batteries, and up to 1000 ON/OFF cycles before recharging.
Applications
  • Applicable in mechanical engineering, tool manufacturing, plant engineering, steel construction, shipbuilding, and material storage.
  • Designed for handling raw materials, semi-finished, and finished products.
  • Specific models are optimized for U and H beams, profiles, and materials with varying thicknesses.
Technical Data
  • Elift models range from 100 kg to 5000 kg load capacity, with specific dimensions and weights for each model.
  • MLAY models offer configurations with load capacities up to 1825 kg.
  • SB models provide load capacities from 200 kg to 950 kg, featuring optical and acoustic battery charge warnings.
Professional Advantages
  • High safety standards with multiple safety factors and secure locking mechanisms.
  • Efficient handling with smooth ON/OFF switching and optimized crane capacity usage.
  • Durable construction using strong neodymium magnets and robust designs.
Features
  • Two-hand operation with safety locks for enhanced security.
  • Compact and sturdy construction with low dead weight for ease of use.
  • Options for special versions for high-temperature use and specific profiles.
Battery Lifting Magnet: Operates without a direct power supply, using a battery for magnetization and demagnetization. Features include automatic switching, a 3x safety factor, and suitability for multi-shift operations, with options for special pole shoes and remote control capabilities.
Electropermanent Lifting Magnet (EPMM): Designed for frequent handling with mains supply, offering short switching cycles and low energy consumption, equipped with a 360° LED status indicator and mainly maintenance-free.
Electropermanent Lifting Magnet (EPMH): Suitable for heavy ferrite blocks, robust with alarm systems, effective on rough surfaces, and low energy consumption due to pulse current switching.
Electropermanent Magnetic Beam (EPM-CO): Developed for laser cutting machines, handling sheets and laser-cut parts with high precision and safety, featuring magnetic zone selection and remote control operation.
Battery Magnetic Beam (EPMBL): Compact design operating independently of mains power, using a rechargeable battery, ideal for lifting various sheet sizes and thicknesses, with remote control operation and magnetic zone selection.
Battery Telescope Magnetic Beam (EPMBL-T): Fully battery-operated with a telescopic arm, offering flexibility and efficiency in lifting and transporting sheet metal formats.
Load Lifting Beams with EPMagnet Modules: Use patented steel modules for lifting large sheets, with options for customized applications and safety features, offering low energy consumption and preventing accidental demagnetization.
MAP - MRP Series Magnetic Gripper: Designed for automation, maintenance-free, suitable for various workpiece shapes and surfaces, operating with pneumatic impulses, offering high safety and low residual magnetism.
AR Series:
  • Application: Suitable for round and flat workpieces, irregular surfaces, and automation tasks.
  • Features: Equipped with exchangeable pole shoes, low residual magnetism, and universal application.
  • Technical Data: Includes hold surface dimensions, load capacity, minimum thickness, and weight for models AR 20 to AR 110.
AY Series:
  • Application: Designed for thin and thick workpieces, suitable for automation and robotics.
  • Features: Capable of separating thin sheets, safe lifting with 4-times safety factor, and compact design.
  • Technical Data: Provides dimensions, load capacity, optimal material thickness, and weight for models M10AY to M30AY.
LAY Series:
  • Application: Ideal for long cylinders, tubing, and rough surfaces, suitable for various automation tasks.
  • Features: Strong adhesive forces, low residual magnetism, and quick switching by air pressure.
  • Technical Data: Includes hold surface dimensions, load capacity, minimum thickness, and weight for models LAY20x4 to LAY70x4.
Conclusion: The document outlines the versatility and technical capabilities of Assfalg's magnetic grippers, emphasizing their adaptability to different workpiece shapes and automation requirements.
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Catalog excerpts

Lifting Magnets-1

LIFTING MAGNETS Lifting magnetsLifting and clamping with safety

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Lifting Magnets-2

Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd Germany Tel +49 (0) 71 71 92 505-0 Fax +49 (0) 71 71 92 505-50 [email protected] www.assfalg-metal.com Edition 10.2025 The right of changes and deviating pictures is reserved. Liability is excluded. Design and production: Hela Werbung GmbH | www.hela.com

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Lifting Magnets-3

Lifting Magnets Elift EPMB Long Load Lifting Beams with patented full steel EPMagnet Modules Lifting Magnet Lifting Magnet with special pole shoes Lifting Magnet Battery Lifting Magnet Battery lifting magnet with extended magnetic pole surface Electropermanent Lifting Magnet Electropermanent Lifting Magnet Manual Magnet Transporter Crane Magnet Transporter Electropermanent magnetic beam Battery Magnetic Beam Battery Lifting Magnet Battery Lifting Magnet Battery lifting magnet especially for profiles and supports Battery Telescope Magnetic Beam

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Lifting Magnets-4

Lifting Magnets MAP-MRP Series Magnetic Gripper for automation Magnetic Gripper for automation Magnetic Gripper for automation Magnetic Gripper for automation

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Lifting Magnets-6

Elift Lifting Magnet The unmistakable advantages of the lifting magnets Elift from Assfalg are economy and fast handling. The hand-operated permanent lifting magnet is the perfect and fully developed solution for moving all ferromagnetic materials in an efficient, safe and reliable way. ˡ The safety lock prevents accidental loosening under load Application ˭ For flat and round material, because of v-prism pole shoe ˭ Select lifter size according to load and for easy operation of the switching level ˭ For raw material, semi-finished and finished products ˭ In mechanical engineering, tool manufacturing,...

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Lifting Magnets-7

8/5 itages Absolutely safe lifting - with 3-times safety factor (the pull-off strength is 3 times more as the recommended lifting force) No restrictions on scaled, rough or oily surfaces No damaging of the work piece surface Smooth switching ON/OFF via hand lever Optimization of crane capacity and space because of independent permanent magnet lifter Smooth lever more when switching OFF provided correct lifter size was selected © Two-hand operation via hand lever and safety lock © Max. operation temperature 80°C © Use of durable and extremely strong neodymium magnet materials © Compact, sturdy...

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Lifting Magnets-8

Lifting Magnet The Elift 600 combines the proven technology of manually operated permanent lifting magnets with a robust, compact design and powerful neodymium magnetic material. It is universally suitable for flat material, round material, sheet metal and profiles. With the optional special pole shoes, the range of applications is extended specifically to U- and H-beams as well as similar steel profiles. The narrow, deep-reaching pole shoes ensure reliable adhesion even in confined geometries and for material thicknesses from 6 mm. ► For flat and round material ► Ideal for U- and H-beams as...

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Lifting Magnets-9

Mlay Permanent lifting magnets The manually operated permanent lifting magnets with swiveling single or double hooks are ideal for horizontal and vertical transport of materials. MLAY 600 Application ˭ For thin and thick sheets depending on magnet size ˭ For use on the crane ˭ In mechanical engineering, tool manufacturing, plant engineering, steel construction, shipbuilding, transport company or materials store

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Lifting Magnets-10

8/9Professional-advantages ^ Absolutely safe lifting - with 3-times safety factor (the pull-off strength is 3 times of the recommended lifting force) ^ The safety lock prevents accidental release under load ^ Smooth switching ON/OFF via hand lever ^ Swiveling single or double hook depending on magnet size Features G Double hook stabilizes the load and reduces dangerous vibrations G Single hook for vertical transport G Exchangeable pole shoes Technical Load [vertical trans- Min. thick- data Dimensions [L x W x H] SWL 3:1 port] ness Weight No.

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Lifting Magnets-11

HL | SH 12 | HL 60-CE | HL 60-CEL Permanent Magnet Handlifter The permanent magnet handlifters SH (from German production) and HL are HL 60-CE suitable for transporting especially thin sheets as well as oily or sharp edged ones. The permanent magnet handlifter HL 60-CE is especially designed for hot or sharp edged flamecut parts. It gets magnetized or demagnetized over push buttons on the handle. The HL 60-CE accu lasts for 1000 switching cycles before recharging. The charger and an exchange accu are included. The HL 60-CEL is with long handle. ˭ Handling of thin sheets or small flamecut parts...

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Lifting Magnets-12

SH 35-K | SH 60-K Crane Magnet Transporter Since decades crane transporters of the SH series have been considered to be a economic solution for horizontal or vertical transport by crane. Contrary to other permanent magnet lifters the SH types have a flatter magnetic field especially designed for picking up sheets with 3 mm thickness and more. They are a real alternative to mechanical transport clamps, even for support during sheet bending process. ˭ Suitable for sheets with thickness from 3 mm ˠ Mechanical release by handle ˠ Max. operation temperature 80°C ˭ Use on clean sheets (oil does not...

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Lifting Magnets-13

SB200 | SB500 | SB950 Battery Lifting Magnet The electropermanent battery lifting magnets are suitable for the flat material load range of 200kg | 500kg | 950kg and the round material load range of 50kg | 200kg | 400kg. Using a current pulse of less than one second the electropermanent battery lifters SB200 | SB500 | SB950 from Assfalg are switched manually by pushbuttons or automatically. Although no current flows during the transport of the load, the workpiece remains safely clamped like a permanent magnet. Up to 1000 ON/OFF switching cycles by SB200 | SB500 and 500 ON/OFF switching cycles...

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Lifting Magnets-14

No battery flow during lifting (only a current pulse for a few seconds is required for magnetizing or demagnetizing) Replaceable and rechargeable battery box for SB500 and SB950 mounted externally The magnets are either manually switched via push buttons or automatically via AUTO function Power reduction for destacking or low weight loads A built in security mechanism prevents switching when the load is suspended Option: Positioning drawbar SB 950, swivel-mounted in Z-Axis +/- 60° Features Q Auto mode is instead of wireless control Q Up to 1000 ON/OFF switching cycles before recharging Q Accu...

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