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SMT Factory

Product catalog summary

Introduction to Smart #1 SMT Factory
The Smart #1 SMT Factory represents the next generation of high-end production, featuring the first SMT line that optimizes itself. The ASM ProcessExpert system autonomously stabilizes, optimizes, and controls the printing processes automatically, using a highly accurate solder paste measurement system.

Key Features

Self-Optimizing System: The ASM ProcessExpert system analyzes printing results in real-time and optimizes printing parameters based on the DEK printer's quality.
Compact and Efficient Design: SIPLACE TX modules offer top placement performance with a small footprint, placing up to 78,000 components per hour in just 2.3 square meters.
Advanced Component Placement: The system supports high-volume placement of 0201 (metric) components with high accuracy and speed.
Innovative Component Feeding: The SIPLACE BulkFeeder X eliminates the need for tape, feeding components in bulk and reducing line stops caused by reel splicing.

Production Process and Material Flow
ASM provides solutions like the SIPLACE Material Manager and SIPLACE Material Tower to ensure efficient material logistics, ensuring materials arrive at the right place and time.

Integration and Performance

DEK NeoHorizon Printer: Offers modular design for adaptable performance and accuracy, with a cycle time reduced to 7.5 seconds and alignment accuracy of ±15 µm.
ASM ProcessEngine: Utilizes 8 million micro-mirrors for 3D measurement of solder deposits, enhancing speed, flexibility, and accuracy.

Technological Innovations

DEK Nano Ultra Stencils: Improve transfer efficiency and printing quality in fine-pitch applications.
ASM ProcessLens: Combines 2D and 3D methods for inline checking of printing results, contributing to the self-optimizing capabilities of the ASM ProcessExpert.

Conclusion
The Smart #1 SMT Factory by ASM offers a comprehensive, integrated solution for high-end electronics manufacturing, combining cutting-edge technology and innovative processes to enhance quality, productivity, and yield rates.

Catalog excerpts

Experience what‘s possible. The next generation of high-end production

Open the catalog to page 1

ASM combines our latest best-in-class components to form the most innovative and powerful line solution for high-end electronics manufacturing. Everything from a single source - everything from technology leader ASM. The first SMT line that optimizes itself In the ASM line, the self-learning ASM ProcessExpert system stabilizes, autonomously opimizes, and controls pro-actively the printing processes completely automatically. It thoroughly analyses the printing results in real time using an innovative and highly accurate solder paste measurement system. Rigid thresholds were yesterday. The ASM...

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From start to finish: More performance through improved integration DEK NeoHorizon Efficient, reliable and future-proof The DEK NeoHorizon Back-to-Back setup makes for a uniquely flexible dual-track solution. DEK Nano Ultra stencils The innovation in fine-pitch printing The shimmering red Nano Ultra coating pushes the limits, delivering up to 40% more transfer efficiency for even the smallest apertures. Stencil printing: DEK NeoHorizon DEK NeoHorizon is the latest, exceptionally reliable solder paste printer from ASM. Thanks to its modular design, users can adapt its performance and accuracy...

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ASM ProcessEngine: Inspect in real time SIPLACE TX Speed and quality without limits Optimize your printing process: ASM ProcessExpert More speed, flexibility and accuracy: 8 million electronically controlled micro-mirrors on a Digital Light Projector (DLP) chip revolutionize the 3D measurement of solder deposits. ASM‘s ProcessLens solder paste measurement system combines 2D and 3D methods to check printing results inline and transmit the values to the knowledge database of the realtime ASM ProcessEngine software. Together, ASM ProcessLens and ASM ProcessEngine form the ASM ProcessExpert, first...

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SIPLACE BulkFeeder X No tapes, no splicing Ingeniously different: Components are fed in bulk and placed at top speed. The feeder holds up to 1.5 million components. SIPLACE SX World champion in flexibility Our successful platform for flexible electronics production. Freely scalable with interchangeable SX gantries. SIPLACE SpeedStar (CP20P) Fast and precise Our 20-nozzle placement head for the fast and precise placement of standard components. Places even 0201 (metric) components without slowing down. SIPLACE Material Tower For more efficient storage concepts The highly innovative storage system...

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Website LinkedIn Facebook YouTube YouTube www.linkedin.com/ company/asm-assembly-systems www.facebook.com/ ASMAssemblySystems www.youtube.com/user/ SIPLACETeam www.youtube.com/user/ DEKInternational ASM Assembly Systems GmbH & Co. KG Rupert-Mayer-Strasse 44 | 81379 Munich | Germany Phone: +49 89 20800-27819 | Fax: +49 89 20800-36692 | E-Mail: [email protected] Issue 1/10-2015 All rights reserved. Order No.: A10011-ASM-A84-EN Printed in Germany © ASM Assembly Systems GmbH & Co. KG The information in this brochure consists only of general descriptions and/or performance features...

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