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ASM Process Support Products Essentials for highest yields

ASM Process Support Products Essentials for highest yields
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ASM Process Support Products Essentials for highest yields

Product catalog summary
Overview
ASM is a prominent equipment manufacturer specializing in stencil printing solutions for electronics production. Their offerings encompass machines, software, consumables, stencils, toolings, and process expertise, ensuring high-quality and efficient production.
Smart Processes
ASM's printing solutions prioritize productivity, accuracy, and ease of operation. Their DEK printers are modular, adaptable to various production needs, and supported by global training and expertise.
Machines and Software
ASM provides modular printing platforms like the E by DEK, DEK NeoHorizon, and DEK TQ, each offering distinct advantages in speed, flexibility, and performance.
Tools and Materials
ASM offers stencils, stencil frame solutions, and consumables designed to optimize printing processes, including ASM SmartStencil lifecycle management and various stencil coatings.
Process Expertise
With decades of experience, ASM offers global process support, including on-site training, workshops, and remote support through their SMT Centers of Competence.
Stencil Technologies
ASM is a leading supplier of stencils, offering technologies like laser cutting and electroforming for high precision and reliability, with options to improve solder paste transfer and reduce cleaning frequency.
Consulting and Support
ASM provides extensive consulting services through a global network, offering application support, design checks, and process optimization workshops.
Key Products and Technologies
  • DEK Fine Grain and Multi-level stencils
  • DEK NanoUltra Gold and NanoClear stencil coatings
  • ASM SmartStencil for lifecycle management
  • DEK VectorGuard frame solutions
  • DEK Grid-Lok support systems
Conclusion
ASM's comprehensive range of process support products and expertise positions them as a unique partner for electronics manufacturers aiming to optimize their printing processes and improve production yields.
Stencil Technologies Overview
The document details various stencil technologies and solutions offered by DEK for SMT and other applications, highlighting benefits, specifications, and applications of different stencil types and coatings.
1. Multi-Level Stencils
Available in stainless steel or nickel, these stencils are designed for fine pitch parts on SMT boards, offering flexible adaptation and improved solder paste homogeneity.
2. DEK Electroform Solutions
Electroform stencils provide consistent material volume control for applications like SMT, semiconductor, solar, and LED lighting, produced using an additive galvanic process.
3. 3D Printing Applications
DEK Electroform 3D stencils are suitable for non-flat surfaces and pre-populated substrates, offering single-pass printing and improved throughput.
4. Variable Aperture Height Technology (VAHT)
VAHT allows varying solder paste volumes with a single stencil, ideal for heterogeneous assemblies.
5. Mini LED Stencil
Designed for miniaturization trends, these stencils handle small apertures and high aperture counts, addressing challenges in miniLED product packaging.
6. DEK PumpPrint™ / Adhesive Stencils
These stencils enable efficient adhesive deposition, improving throughput and eliminating nozzle changeovers.
7. DEK NanoUltra Gold Stencil Coating
This coating enhances print performance, reduces cleaning frequency, and increases transfer efficiency, compliant with ECHA REACH, RoHS, and RoHS 2 standards.
8. NanoClear® Stencil Coating
A cost-effective, self-applied coating that improves cleaning effectiveness and reduces frequency.
9. ASM SmartStencil
An RFID-based solution for managing stencil service life, ensuring process stability and efficient ordering processes.
10. Stencil Frame Solutions
DEK offers various frame solutions to improve the print process and boost throughput.
DEK Stencil Frame Solutions
The document focuses on the DEK VectorGuard™ frame system, highlighting its benefits for stencil stability and longevity in printing processes.
DEK VectorGuard™ System
A patented, high-performance stencil frame technology offering fast changeover, consistent tension, and extended stencil life.
ASM PCB Support Solutions
Designed to provide solid support for substrates, enhancing yield and efficiency in printing processes.
ASM Flex Support Plate Overview
The ASM Flex Support Plate system enhances printing platform functionality by providing adaptable support for PCBs, compatible with various series.
Specifications
  • Maximum dimensions: 550 mm (L) x 450 mm (W)
  • Applicable PCB thickness: 0.8 mm to 10 mm
  • Weight: 2.3 kg
Compatibility
Compatible with a range of printing platforms including DEK, EKRA, YAMAHA, and Panasonic.
ASM Flex Support Base Tower System
This system remains in the printer, allowing for a wide range of applications and easy size adjustments.
ASM Custom Dedicated Tooling
ASM offers custom tooling solutions for optimal substrate support, enhancing print quality and process safety.
DEK PCB Pallet Solutions
Custom-designed pallets for transporting and printing challenging substrates, made from durable materials like Durastone.
DEK Grid-Lok™ Systems
Offers automatic substrate support with minimal operator intervention, designed for high versatility and flexibility.
Spare Parts
Various spare parts are available, including ESD rubber top caps for different module types.
DEK Squeegees Overview
The document provides detailed specifications and options for DEK squeegees used in various printing applications.
Specifications
Outlines different angles and overhangs for squeegees to meet various paste filling requirements.
Mounting Mechanisms
DEK squeegees can be mounted using bonding or clamping methods, suitable for stainless steel and composite blades.
Metal Clamped Squeegees
Available in various sizes with 60° and 45° angles, designed for different overhangs.
Replacement Blades
Laser-cut replacement blades are available for both 60° and 45° angles, offering improved paste transfer.
Lead-Free Applications
Special metal clamped squeegees and replacement blades are available for lead-free applications.
Self Adjusting Paste Deflectors (SAPD)
These deflectors allow for pressure adjustments without height changes, reducing stencil damage.
Polyurethane Squeegees
Available in various hardness levels and angles, suitable for different printing needs.
Special Squeegees
Includes diamond squeegee blades and flood bar squeegees for screen printing and semiconductor wafer coating applications.
Contact Information
Provides contact details for ASM Assembly Systems in the Americas, Europe, and Asia, along with links to their website and webshop.
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Catalog excerpts

ASM Process Support Products Essentials for highest yields-1

ENABLING THE DIGITAL WORLD ASM Process Support Products Essentials for highest yields

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ASM Process Support Products Essentials for highest yields-2

Machines & Software Process Expertise Tools & Materials ASM Enables Printing Excellence Stable printing processes are critical for the quality and efficiency of your electronics production. ASM is the only equipment manufacturer in the world that is able to offer everything you need for the stencil printing process: machines and software, consumables, stencils and toolings, process expertise, and smart process solutions. Only our teams of experts can adjust each component perfectly to provide you with the best solution available. The bottom line: only ASM guarantees printing excellence. 2 | Process...

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Smart Processes Our printing solutions deliver maximum productivity, extreme accuracy, and ease of operation. Excellent hardware with powerful yet easy-to-operate software – the trademarks of our DEK printing solutions. Users benefit from outstanding printing accuracy, high yields, and economic efficiency. Our DEK portfolio of printers features solutions for every type of production. With their modular design, DEK printers can be configured for any requirement. Competent support from experienced process experts Stable, optimized printing processes require more than good machines and materials...

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Your partner for printing process optimization Printing processes are complex. As the world’s only manufacturer of printing solutions, we are by your side at every point in the process chain. Machines and Software Powerful, modular best-in-class printing platforms that can be optimally configured for any application and a wide range of production types with efficient and reliable operation thanks to state-of-the-art software. ■ E by DEK – the midspeed all-rounder ■ DEK NeoHorizon – maximum flexibility ■ DEK TQ – maximum performance ■ ASM printer programming Tools and Materials Get the most out...

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Process expertise Benefit from the decades of process expertise we have accumulated in our global network of developers, application engineers and support technicians. ■ MT Centers of Competence S - Testing/application support ■ n-site training seminars and workshops O ■ SM Remote Smart Factory A ■ SM Academy training portal A Smart processes New technologies open up new possibilities. As the industry’s technology leader, we are always at the forefront of making your printing processes future-proof. ■ ASM ProcessLens (SPI) ■ ASM ProcessExpert – our self-learning inline expert system for autonomous...

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ASM: Stencils from the global No. 1 9 ASM Stencil network ASM Stencils technologies DEK Fine Grain stencils DEK Multi-level stencils DEK Electroform solutions DEK Electroform 3D stencils DEK Electroform Variable Aperture Height Technology (VAHT) DEK Electroform Mini LED Stencil DEK PumpPrint™ / Adhesive stencils ASM Stencil coating technologies DEK NanoUltra Gold stencil coating NanoClear® stencil coating ASM Stencil frame solutions 27 DEK VectorGuard™ frame solutions DEK Mesh-mounted frame solution ASM PCB support solutions 35 Singulated Substrates Support DEK Multiple Alignment of Singulated...

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ASM Squeegees 77 DEK Metal squeegees DEK Laser cut replacement squeegees blades DEK Metal squeegees for lead free applictions DEK Self Adjusting Paste Deflectors (SAPD) DEK Polyurethane squeegees DEK PumpPrint™ squeegees DEK Special squeegees ASM Process Support Products Make your processes the best they can be To meet the steadily rising requirements on fine-pitch/ultra-finepitch production in the electronics field, you must continuously improve your printing processes – your printers, printing parameters, stencils, tools, and consumables. To do this, electronics manufacturers have a unique...

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8 | Process Support Products | Content

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ENABLING THE DIGITAL WORLD ASM: Stencils from the global No.1 Improving the print process and boosting throughput 9

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ASM: Stencils from the global No.1 ASM Stencil network 13 ASM Stencil technologies DEK Fine Grain stencils DEK Multi-level stencils DEK Electroform solutions DEK Electroform 3D stencils DEK Electroform variable aperture height technology (VAHT) DEK Electroform Mini LED Stencil DEK PumpPrint™ / Adhesive stencils ASM Stencil coating technologies DEK NanoUltra Gold stencil coating NanoClear® stencil coating ASM SmartStencil 10 | Process Support Products | ASM: Stencils from the global No. 1

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ASM stencils for all your printing needs Stencil technologies As the world’s largest supplier of stencils for industrial printing processes, ASM is the right partner at your side. The quality of the stencil is a critical factor in the printing process. Stable and cost-effective printing processes can only be achieved with materials that are precisely manufactured and extremely resilient. ASM produces stencils with a wide range of technologies – from classic laser cutting to high-precision electroforming, and from single level to multi-level stencils. The broad portfolio of our award-winning DEK...

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ASM: Stencils from the global No. 1 ASM is the world’s largest manufacturer of stencils for industrial printing applications as a result of the high quality and reliability of our products and services. All of ASM’s factories and partners in the global stencil network operate with the same materials, the same equipment, and in accordance with strictly certified procedures. This enables us to supply our customers quickly and with consistently high quality – no matter where they may be located. Consulting Convenient ordering, fast delivery The worldwide network of ASM offices, service centers and...

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ASM stencil operations AMERICAS ■ Bad Vilbel (Germany) ■ Oirschot (Netherlands) ■ Weymouth (England) Real-life SMT lines in the SMT Centers of Competence are used to provide application support and run tests including SPI analysis. ASM direct support Stencil partner network Tests in labs featuring modern equipment confirm the high quality of ASM s

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Archived catalogs

  1. White Paper

    20  Pages

  2. SIPLACE SX

    12  Pages

  3. ADAMOS

    2  Pages

  4. SIPLACE TX

    4  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.