Pure M1

Pure M1

Pure M1

Product catalog summary
Overview
The document introduces the Crystal® PURE M1, an isolated aseptic filling unit designed for small batches and novel therapies. It integrates AT-Closed Vial® Technology with a new isolator by SKAN, ensuring compliance with cGMP standards and reducing costs for small-scale production.

Main Features
  • Ergonomic Design: Developed in collaboration with users for an intuitive process.
  • Plug-and-Play Installation: Can be set up in Grade C or D environments without HVAC connections.
  • Fast Decontamination: Automated cycles under 30 minutes using H2O2.
  • Timesaving: Pre-engineered workflow and validation package.

Operation Details
The unit includes a manual filling station using AT-Closed Vial® Technology, featuring:
  • A filling unit with a peristaltic pump and weighting cell for dose calibration.
  • A laser sealing unit with a power meter for calibration.
  • A capping tool for snap-fit caps.
Operators are informed of process parameters via a large screen, and batch reports are downloadable in PDF format.

Isolator Design
The isolator operates under positive pressure and uses SKANFOG Cloud™ system for decontamination. It features:
  • Direct exhaust air release into the room using NANOX™ catalyst.
  • Continuous material exit through a mouse-hole.

Smart Product Entry
The AT-Port™ System allows aseptic liquid connection, keeping the bulk product outside the isolator for space efficiency.

Validation Package
Includes standard decontamination cycles, biological indicators for kill-time determination, and a validation master plan for AT-Closed Vial® Technology.

Innovative Decontamination
Utilizes SKANFOG® technology for fast, reproducible decontamination with micro-nebulized H2O2, achieving total kill faster and efficient aeration.

Applications
Suitable for aseptic filling of liquid parenterals, including cell and gene therapies, immunotherapies, and small batch production.

Specifications
Dimensions: L 3300 x W 982 x H 2272 mm, Weight: 650 kg. Requires two power inlets, compressed air, and H2O2. Constructed with ABS polymer and stainless steel, featuring an embedded control system and low noise level.

Company Information
Aseptic Technologies, part of the SKAN Group, collaborates with leading companies to provide expertise and resources.
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Catalog excerpts

Pure M1-1

Crystal® PURE M1The first isolated aseptic filling unit ■ Dedicated to small batches ■ Designed for novel therapies ■ Combines novel isolator technology and AT-Closed Vial® filling

 Open the catalog to page 1
Pure M1-2

The first plug-and-play isolated aseptic filling unit Result of over 10 years of Aseptic Technologies’ experience in setting-up the cGMP aseptic filling process for novel therapies and deep knowledge of user’s requirements, Crystal® Pure M1 is a complete fill & finish solution, neatly combining the AT-Closed Vial® Technology and a new generation of isolator by SKAN. Crystal® Pure M1 ensures full cGMP compliance, smooth validation and overall cost of goods reduction for small and extra-small batches. Main features Ergonomic arrangement and integration of each element of the unit was performed...

 Open the catalog to page 2
Pure M1-3

Small batch operation A manual filling station operating with AT-Closed Vial® is integrated in the main chamber of the Crystal® M1 Pure. Overall operation, as for every AT-Closed Vial® Technology filling line, consists of filling the vials through the stopper by piercing it with a special needle, restoring the closure integrity with a laser shot and capping with a snap-fit capsule. All the necessary elements are ergonomically embedded in the working area of isolator: - a filling unit and its stainless-steel peristaltic pump with an integrated weighting cell, allowing effortless dose calibration;...

 Open the catalog to page 3
Pure M1-4

No connection to the HVAC system needed The exhaust air can be rejected directly to the room, thanks to the use of a SKAN NANOX® catalyst breaking the H2O2 AT-Port™ System The bulk product is kept outside the isolator, saving space. The aseptic connection ensures minimal dead volume. Space saving design The compact design allows the bringing-in through standard doorways and elevators. Manual filling line Operating with AT-Closed Vial®, remaining closed throughout the process, minimizing contamination risks and guaranteeing no product exposure to the residual H O . Continuous material entry Rapid...

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Pure M1-5

Batch status tracking and recording The batch status is tracked and visualized by operator thanks to a LED screen in the back of the main chamber Innovative decontamination technology Fast, reproducible and validated decontamination cycle and material transfer with micro-nebulization of H2O2 (SKANFOG® Cloud™ technology) Continuous product exit Filled vials are moved out of the main chamber through a mouse-hole to the exit LAF, to be exited from the isolator for further processing, continuously. Easy cleaning The exterior materials are durable and resistant. The internal part and its equipment...

 Open the catalog to page 5
Pure M1-6

Innovative Decontamination Micro-nebulization method SKANFOG® decontamination process is a decontamination technology based on the micronebulization of hydrogen peroxide (H2O2). Nebulized H2O2 in moderate concentrations can be used without concern regarding toxicity, corrosion and persistence. Total kill is achieved faster By micro-nebulizing H2O2 directly in the chamber The aeration (down to 0.5 ppm) is faster Unlike with Vaporized Hydrogen Peroxide (VHP), the filter is not saturated with H2O2 < 30 min Total decontamination cycle duration with Crystal® Pure M1 Fast decontamination The decontamination...

 Open the catalog to page 6
Pure M1-7

Dimensions Weight Utilities H2O2 type Materials Operation pressure Air velocity down flow Exhaust (double filtered) Filter type to airlock H2O2 catalyst Bulk connection Filling volume Filling accuracy Product Path Control system Interfaced Noise level Light Aseptic filling of liquid parenterals, including - Autologous and allogeneic cell therapy; - Gene therapy; - Intermediate Products for Cell and Gene Therapy (viral vectors, plasmid DNA, working and master cell banks…); - Immunotherapies; - Compounding pharmacy; - Individualized or small batch production. L 3300 x W 982 x H 2272 mm ca. 650...

 Open the catalog to page 7
Pure M1-8

Aseptic Technologies, member of SKAN Group, is engaged in long-term mutually beneficial partnerships with first class companies that provide us with their respective resources, expertise and products ^•asepticTECHNOLOGIES Parc Scientifique CREALYS Rue Camille Hubert, 7-9 B-5032 Gembloux-Les Isnes Belgium Member of SKAN Group

 Open the catalog to page 8

All Aseptic Technologies catalogs and technical brochures

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  6. Crystal™ L1

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.