Crystal® PX

Crystal® PX

Crystal® PX

Product catalog summary
Overview
The Crystal® PX family, part of the SKAN Group, is designed for large-scale pharmaceutical filling, capable of handling 100 to 180 vials per minute with batch sizes up to 80,000 vials per shift.
Process
  • Filling: Vials are automatically loaded and filled using needles that pierce the stoppers.
  • Laser Re-sealing: Vials are transported to a laser sealing zone where punctures are re-sealed in one second.
  • Capping: A plastic cap is snap-fitted inside a barrier.
Compliance
The system complies with cGMP and CFR 21 Part 11, accommodating vial sizes from 1ml to 50ml with quick format changes.
Versions
  • Available in isolator, closed RABS, clean room safety barrier, or a combination of isolator and closed RABS.
Validation Package
Includes a full Validation Master Plan for the AT-Closed Vial® technology.
Applications
Aseptic filling of liquid parenterals, including cell and gene therapy products.
Specifications
  • Output: Up to 180 vials/minute (2ml vials).
  • Filling Volume: 0.1 ml to 50 ml.
  • Filling Accuracy: Typically 1% for water-like viscosity products.
  • In Process Control (IPC): 100% filling and capping checks.
  • Process Analytical Technology (PAT): 100% laser re-sealing effectiveness.
  • Footprint: 12-16 m² (130-172 ft²).
  • Utilities: Electricity only, no water or compressed air required.
  • Materials: AISI 316L for product contact parts, compatible with sanitizing agents and H2O2 decontamination.
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Catalog excerpts

Crystal® PX-1

The Crystal® PX family is designed to meet large scale pharmaceutical filling with capacities ranging from 100 vials/min (4 filling nozzles) up to 180 vials/min (8 filling nozzles). Typical batch size may reach 80,000 vials on a single shift basis. Process Filling ■ Ready-to-fill AT-Closed Vials® organized in trays are automatically loaded and transported to the conveyor. ■ Filling is performed by means of specially designed needles that pierce the stoppers and dispense the liquid inside the vials. Laser re-sealing ■ The filled vials are then automatically transported to the laser sealing zone, where laser heads re-seal the puncture trace on the stoppers surface with 1 second shot. ■ The capping is performed inside the barrier, by simple snap-fit of a plastic cap. Compliance Fully compliant with cGMP requirements and CFR 21 Part 11, the Crystal® PX filling lines are able to easily process all sizes of ready-to-fill AT-Closed Vials®, from 1 ml up to 50 ml, thanks to minimized quick and tool-less format change. Member of SKAN Group

 Open the catalog to page 1
Crystal® PX-2

Crystal® PX Filling Lines: Specification IPC (In Process Control) PAT (Process Analytical Technology) Typical footprint Utilities Product Path Materials Aseptic filling of liquid parenterals, including cell and gene therapy products Up to 180 vials/minute and 10.800 vials/hour. 0.1 ml to 50 ml. Typically, 1% (over 1 ml, for water-like viscosity product). 100% filling check by weighing (up to 150 vial/min). 100% capping check. 100% laser re-sealing effectiveness. m²: 12 - 16 ft²: 130 - 172 Electricity only. No water, no compressed air. All single-use. AISI 316L for product contact parts. Compatible...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.