G series

G series

G series

Product catalog summary
Overview: The document provides a detailed description of the Galloni "G" range casting machines, highlighting their advanced technology and user-friendly features. These machines are designed for investment casting using induction heated vacuum "over pressure" systems.
Key Features:
  • Sealing Blade System (SBS): Ensures perfect flask seal without silicone rubber gaskets.
  • Redesigned Components: Includes a metal rod holder for quick changeover and a smooth discharge pure graphite crucible.
  • User Interface: Equipped with touch screen controls (3” for G1 and 5.7” for G3) that guide the operator through the casting process.
  • Automatic Adjustments: Frequency and power output are continuously adjusted, with modulation of heating current for optimal results.
Technical Specifications:
  • Electrical: Available in single-phase and three-phase options with varying power outputs.
  • Crucible Capacity: Ranges from 0.5 kg to 2.4 kg for 18 carat gold and 0.4 kg to 2 kg for Ag 925.
  • Flask Dimensions: Maximum diameter of 150 mm and height up to 300 mm.
  • Cooling and Gas Supply: Requires 3 lt/min cooling water and 7-8 BAR compressed air, with inert gas options including Argon, Nitrogen, and Helium.
  • Vacuum Pump: External vacuum pump capacity ranges from 25 m3/h to 60 m3/h.
  • Dimensions and Weight: Varies by model, with weights ranging from 180 kg to 280 kg.
Operational Advantages:
  • Efficient Casting Process: The system applies full vacuum and inert gas to create a protective atmosphere, ensuring dense and compact castings.
  • Pressure Application: The chamber is pressurized to 4 bar, enhancing the quality of the casting surface.
  • Design Improvements: The crucible is closely attached to the flask, minimizing splashing and gas absorption issues.
Quality and Compliance: The machines are built according to ISO 9001 VISION 2000 Quality System and comply with CE regulations, ensuring high standards of manufacturing and safety.
Additional Features: The graining unit produces high-quality casting grain in gold and silver alloys under vacuum, equipped with a stainless steel basket and graphite crucible.
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Catalog excerpts

G series-1

GALLON I...U ere £ ho better UJC^U to c&.

 Open the catalog to page 1
G series-2

Redesigned metal rod (plunger) holder enables rod changeover in seconds and does not involve expendable components. Redesigned smooth discharge pure graphite crucible Now “Sealing Blade System” (SBS) guarantees perfect flask seal without the use of silicone rubber gaskets Perforated or unperforated flasks WITHOUT FLANGE enabling greater furnace flask capacity User-friendly touch screen control The Galloni “G” range casting machines are the latest and most technically advanced induction heated vacuum “over pressure” machines currently available worldwide, featuring low frequency generators and...

 Open the catalog to page 2
G series-3

There are basically two ways of applying gas “over pressure” to molten metal within a “bottom pour” vacuum casting machine and the system which appears to be most effective is the one currently used in dental casting. In this system, both flask and crucible are located in a common chamber, which is first fully evacuated and then the metal poured. Since vacuum is not applied to the flask interior through the pores of the investment, the metal cannot completely occupy the mould until a positive pressure is applied with air or inert gas, resulting in a casting which is dense and compact compared...

 Open the catalog to page 3
G series-4

GRAINING UNIT Fitted on the left bar produces high quality casting grain in gold and silver alloys under vacuum. Comes with stainless steel basket grain recover and graphite crucible. Threephase 230/380/415 V - 50/60 Hz - 6 kW 1,3 kg 18 carat gold - 1,2 kg Ag 925 max. 150 mm diam. - 250 mm h 3 lt/min. 7-8 BAR Argon, Nitrogen, Helium 60 m3/h base mm 650 x 600 - 1200 h - kg 210 24 months* Threephase 230/380/415 V - 50/60 Hz - 10 kW 2,4 kg 18 carat gold - 2 kg Ag 925 max. 150 mm diam. - 300 mm h 3 lt/min. 7-8 BAR Argon, Nitrogen, Helium 60 m3/h base mm 670 x 650 - 1300 h - kg 280 24 months* *only...

 Open the catalog to page 4

All ASEG GALLONI SPA catalogs and technical brochures

  1. Titancast

    1  Page

  2. PRESSOVAC

    6  Pages

  3. INJECTOR

    2  Pages

  4. PLATINARUM

    1  Page

  5. FURNACES

    4  Pages

  6. FURNACE 6

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.