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Increasing argon process efficiency using ASDevices fast crude argon analyzer

Increasing argon process efficiency using ASDevices fast crude argon analyzer

Increasing argon process efficiency using ASDevices fast crude argon analyzer

Product catalog summary
Introduction
This document presents a case study on enhancing argon process efficiency using ASDevices' fast crude argon analyzer. The study highlights the challenges in maintaining optimal argon extraction efficiency and the benefits of implementing advanced analytical tools.

Challenges in Argon Extraction
Efficient argon extraction requires precise control of the argon draw-off mixture. Two main issues can arise: high nitrogen content can halt the crude argon column, while high oxygen levels lead to argon loss. Both scenarios result in decreased production efficiency and increased operational costs.

Technological Advancements
ASDevices' crude argon analyzer offers a significant improvement with a fast analysis time of 15 to 30 seconds, compared to the traditional 5 to 10 minutes. This speed is achieved through the patented SePdd detector and PLSV technology, enabling better process control and efficiency.

Case Study: HangYang Crude Argon Field Test
In December 2021, a crude argon analyzer was installed at an air separation unit (ASU). Prior to this, operators manually monitored nitrogen levels, leading to inefficiencies. Post-installation, the analyzer allowed for automated adjustments, reducing nitrogen plugging and improving argon recovery.

Results and Economic Impact
Data analysis from October 2020 to February 2021 showed a 1% increase in crude argon extraction efficiency, translating to significant economic savings. The installation led to an additional production of 17.85 standard cubic meters per hour of argon, with potential for further optimization.

Conclusion
The ASDevices fast crude argon analyzer provides measurable savings and efficiency gains, justifying its installation with a rapid payback period. The technology enhances process control, reduces operational costs, and increases argon recovery.

Related Documents
Additional insights can be found in related documents AN-04, AN-16, and TN-05, which discuss argon recovery improvements and the technology's capabilities.

Legal Disclaimer
The document provides guidance on implementing ASDevices technologies but does not guarantee specific outcomes. Intellectual property rights are reserved by Analytical Sensing Devices.
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Catalog excerpts

Increasing argon process efficiency using ASDevices fast crude argon analyzer-1

APPLICATION NOTE A Real-Life Case Study Increasing argon process efficiency using ASDevices fast crude argon analyzer Date: April 2023 Authors: André Lamontagne, Ing. Marc-Antoine Langevin, PhD. Yves Gamache, CEO, CTO

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Increasing argon process efficiency using ASDevices fast crude argon analyzer-2

ABSTRACT This case study demonstrates the real cost saving benefits of ASDevices crude argon technology after 2 years of operation on an air separation plant that produces argon. The fast analysis time, 15 to 30 sec (10x to 20x faster than competitor solution), of ASDevices solution is the key breakthrough that allows argon producers to capture the full potential of this application now fully. This fast analysis performance is only possible using ASDevices patented SePdd detector (Scalable Enhanced Plasma Discharge Detector), spectral compensation and innovative PLSV (Purge Lip Sealing Valve)...

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Increasing argon process efficiency using ASDevices fast crude argon analyzer-3

The challenge is to rapidly monitor the level of nitrogen in the argon draw-off from the low-pressure column. Until recently, crude argon analyzers needed 5 to 10 minutes to perform the analysis. This was a major limitation to capture the full economic benefits. Figure 2 – Air Separation distillation column profile Processes are typically operated at a suboptimal point to avoid the previous problems at the expense of process efficiency and consequently, the lower output of argon gas. With ASDevices' fast crude argon analysis instrument, this is now a story of the past as demonstrated by the results...

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Figure 4 - Shows the process improvement achieved (2AI_702A is the trace nitrogen analyzer, 2AI_705 is the crude argon purity, and 2HC_712 is the crude argon vent valve). No argon is vented resulting in economic savings. Figure 3 – Argon process before crude argon analyzer installation Figure 4 – Argon process after crude argon analyzer installation © Copyright 2023 Analytical Sensing Devices

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Substantial savings and efficiency gains According to the analysis of October to December 2020 data (before installation of the KA5000plus Crude argon analyzer) and the first 2 months of data obtained between January to February 2021 (after ASDevices crude argon analyzer installation), the data analysis shows that before the installation of the fast crude argon analyzer, the average crude argon extraction rate was 87.877%, and the vent valve opened 55 times to it maximum output (95 degrees opening). After the installation of the fast crude argon analyzer, the average crude argon extraction rate...

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Legal disclaimer The information given in this document (including but not limited to contents of referenced websites) is given as a hint for the implementation of our products and technologies component only and shall not be regarded as any description or warranty of a certain functionality, condition, or quality of the ASDevices technologies component. The recipient of this document must verity any function described herein in the real application. ASDevices hereby disclaims any and all warranties of noninfringement of intellectual property rights of any third party) with respect to any and...

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