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AROflex Stationary machines

AROflex Stationary machines

AROflex Stationary machines

Product catalog summary
Introduction to AROflex:
AROflex is a new addition to ARO's stationary welding machine range, designed with a focus on cost-effectiveness, efficiency, safety, and reliability. It features a modular design that incorporates the latest technological innovations, making it robust and easy to operate.

Advantages:
  • Simplicity: Utilizes rationalized components and simplified connections, with three types manufactured from standard sub-assemblies.
  • Versatility: Type "G" allows easy integration of various welding tools.
  • Performance/Quality: Available in "MFDC" type with Auto-Adaptive control for superior weld quality.
  • Economy: Uses standard welding cabinets and transformers, reducing spare parts.
  • Robustness: Features a welded steel frame for rigidity.
  • Adaptability: Allows upgrades between spot and projection welding while retaining up to 80% of initial machine elements.

AROflex Spot Welding (Type A):
  • Electric: AC or MFDC transformers, circuit breaker, electric pedal control.
  • Pneumatic: Single/double-stroke cylinders, anti-fall system, rapid purge.
  • Working Parts: Equipped with shank-holders, effective spacing of 326 mm.
  • Welding Control: T1200, T1500, or SW560 cabinets, phase-shifting or regulation control.
  • Cooling: Fully water-cooled system.

AROflex Projection Welding (Type B):
  • Electric: Similar to Type A with bimanual control desk.
  • Pneumatic: Single/double-stroke cylinders, tightening force at 6 bar.
  • Working Parts: Platen dimensions 250 mm x 250 mm, spacing of 350 mm.
  • Welding Control: Similar to Type A.
  • Cooling: Fully water-cooled with additional circuits for tools.

AROflex for Integration (Type G):
  • Electric: Similar to other types with bimanual control desk.
  • Working Parts Attachment: Upper bracket and lower platen with M12 holes.
  • Welding Control: Similar to other types.
  • Cooling: Fully water-cooled with additional circuits for tools.

Welding Cabinet Options:
Various timers and software options are available, including adaptive welding and program selectors.

Conclusion:
AROflex offers a versatile and robust solution for stationary welding needs, with options for customization and integration into existing processes.
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Catalog excerpts

AROflex Stationary machines-1

Stationary machines AROflex AROflex is the exciting, new addition from ARO in the stationary welding machine product range derived from many decades of experience in selecting competitively priced components with the best ratio of cost versus performance, but without comprising on efficiency, safety and reliability. Based on a simplified, “off the shelf” modular design yet incorporating all ARO’s latest technological innovations; AROflex is robust and easy to operate. ADVANTAGES : Simplicity : - the AROflex concept is based on rationalized components and simplified connections. - the three types of the AROflex range are manufactured from standard sub-assemblies pre-assembled in the workshop. Versatility : AROflex type “G” (without welding cylinder) allows easy integration of the majority of welding tools thanks to a height of 571 mm between consoles. Performance / Quality : AROflex is available in “MFDC” type providing the Auto-Adaptive option; an intelligent and efficient control system which compensates for process variations to guarantee superior weld quality. Economy : The AROflex concept uses ARO standard welding cabinets and 3G transformers. The homogenization of components limits the number of spare parts. Robustness : The machines’ welded steel frame (thickness 15 to 20 mm) provides all the rigidity required for quality welds. Adaptability : New parts requiring weld generally involve changes to your processes! With AROflex, you can upgrade your application (spot to projection welding) and vice versa keeping up to 80% of the initial elements of your machine. AROflex spot welding (type A) AROflex projection welding (type B) AROflex for integration (type G) Example of realisation with integrated tools

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AROflex Stationary machines-2

AROflex spot welding (type A) Main features : Electric : - AC or MFDC welding transformers - circuit breaker for power - control of the welding cycle with electric pedal Pneumatic : - single-stroke or double-stroke pneumatic cylinders - single-stroke cylinder travel range : 100 mm - double-stroke cylinder travel range : 80 + 20 mm - tightening force on the electrodes : 560 daN at 5.5 bar - air throttling - anti-fall system in case of air cutoff - rapid purge Working parts : - machine equipped with shank-holders (effective length 500mm ) - effective spacing between arm of 326 mm Welding control...

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AROflex Stationary machines-3

AROflex projection welding (type B) Main features : Electric : - AC or MFDC welding transformers - circuit breaker for power - control of the welding cycle with bimanual control desk Pneumatic : - single-stroke or double-stroke cylinders / single stage or double stage - single-stroke cylinder travel range : 100 mm - double-stroke cylinder travel range : 80 + 20 mm - tightening force on the platens at 6 bar: 740 daN (single stage)/1380 daN (double stage) - air throttling - anti-fall system in case of air cutoff - rapid purge Working parts : - platen dimensions 250 mm x 250 mm / 4 grooves, center...

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AROflex Stationary machines-4

AROflex for integration (type G) Main features : Electric : - AC or MFDC welding transformers - circuit breaker for power - control of the welding cycle with bimanual control desk Working parts attachment : - upper bracket and lower platen with 4 holes M12 - effective depth at the upper bracket axis : 300 mm Welding control : - T1200, T1500 or SW560 welding cabinets (see page 5) - welding current setting by constant phase-shifting or by regulation according to the choice of the control system Cooling : - machine entirely water cooled (transformer, secondary junctions +2 cooling circuits G1/4...

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AROflex Stationary machines-5

ARQfle* choice of welding cabinet * F: French, GB: English, E: Spanish, I: Italian, D: German, S: Sweden, NL: Dutch, SK: Slovak, other langues: Contact us On customer request: A separate controller power supply could be added. Other functions: Contact us. ** :To start up and to program these cabinets, a programming Pocket or off line software ARODMS is required

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AROflex Stationary machines-6

AROflex choice of options AROflex AROflex AROflex spot welding version projection welding version version for integration double -function control pedal : squeeze/weld double stroke single stage double stroke double stage manual pressure regulation electronic pressure regulation* analog pressure sensor* cylinder position monitoring (large opening) kit of 1 pneumatic valve to control 1 cylinder kit of 3 pneumatic valves to control 3 cylinders (cascade)* Auto-Adaptive technology* (only for SW560) differential circuit breaker (AC cabinets) 9 Welding cabinets 1 platen 250 mm x 250 mm 4 grooves -...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.