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Dock levellers - Methods for pit

Dock levellers - Methods for pit
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Dock levellers - Methods for pit

Product catalog summary
Introduction
This document outlines various methods for installing pit dock levellers proposed by Armo, adaptable to different construction scenarios across Europe. Detailed booklets with technical drawings are available for specific dock leveller dimensions.

Method 8 – Self-Standing Model
This method involves installing levellers after the industrial ground is finished. It is the most common system due to its ease of installation and the ability to create a room under the leveller for truck tail lifts. The structure allows for easy fixing of angle bars cast into concrete.

Method 5 (Universal) – Self-Supporting Model
Levellers are installed before the industrial ground is prepared. This method uses cramp-iron and plated-perimetric protections, with L profiles to prevent concrete overflow. Pre-cast concrete is used, and levellers are positioned and levelled before finishing the ground.

Method 4 (Box) – No Self-Supporting Method
This method is ideal when no pit preparation is required. The leveller is supplied as a monoblock structure, preassembled and tested. Strong sheeted walls prevent frame deformation during concrete casting.

Method SF (Pit Mounted) – No Self-Supporting Method
Used for replacing old levellers, this method requires a smooth, well-squared pit. The leveller is placed at the pit's bottom and welded to prevent sliding.

Installation Advantages
1. Mistake-free installation with direct unloading into the pit.
2. Coarse wall finishing is acceptable.
3. Clean installation without concrete casting.
4. Cost-effective and efficient assembly.
5. Delayed payments possible.
6. Easy replacement without breaking the ground.
7. Three pit realization options: closed, open, or with truck tailboard room.

Installation Sequences
Each method includes specific steps for preparing the site, placing the leveller, and finalizing the installation. Key steps involve pre-casting, levelling, and securing the leveller.

Electric Box Considerations
Alternative measures for cable passage are provided based on dock leveller models and dimensions, with specific quotas for rotating and telescopic lip dock levellers.
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Catalog excerpts

Dock levellers - Methods for pit-2

INTRODUCTION Hereinafter there is an explanation of the various methods for pit proposed by Armo. The methods foreseen cover, for the most, the inquiries incoming from all over the Europe and can be easily “adapted” in case of various constructive situations. For further details, you can refer to the detailed booklets, where you will also find the technical drawings regarding the building works required for the various dock levellers dimensions. Method 8 – self-standing model These levellers are installed once the industrial ground is finished. This is the most used system. The particular structure,...

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METHOD 8 – self-supporting model Freight for pit frame are repaid by the advantages of installing the dock leveller when the industrial ground is finished. These ADVANTAGES are resumed hereinafter: 1. Installation without possibility of any mistake. The dock leveller is directly unloaded into the pit, levelled of few millimetres and welded to the border of the pit. 2. Walls can have a coarse finishing. 3. Clean job. No concrete casting is needed then; the dock levellers are not spattered and, specifically, the hinges do not need any final cleaning to remove possible concrete excesses. 4. Cheap...

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Dock levellers - Methods for pit-4

Method 8 arrangements Without truck tail lift

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Method 8 arrangements With truck tail lift

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METHOD 5 – Universal The ADVANTAGES of the “Universal” method are: 1. Iron rods are not needed anymore for fixing along the pit border; neither are pit edges with angles, nor particular structures (quarterdeck) for the pit. Thus, there are no freight to forward. 2. During the installation, any welding is no longer necessary. 3. The walls and the pit bottom can have a course finishing. 4. The work is perfectly finished; dock leveller and industrial ground make an only frame, without discontinuity. 5. Thanks to specific L-shaped profiles, the concrete does not overflow into the pit during the industrial...

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Method 5 arrangements “Universal”

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METHOD 4 – BOX Freight for this system are totally repaid by the ADVANTAGES obtained and that can be resumed as follow: 1. It is not required to prepare the pit; nor is needed its shuttering. 2. The leveller is a mono-block structure, already assembled, tried, ready for the final checks. 3. Thanks to the strong sheeted-walls, there is any deformation of the frame during the different phases of the concrete casting. 4. The dock levellers can be protected by possible concrete squirts with cartoons, which are placed on the frame and lip (optional by request). INSTALLATION SEQUENCE A. Level at ~-600...

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METHOD SF – pit mounted Method SF (pit mounted) – no self-supporting method This method is usually employed when we have to change old levellers, in order to fit within existing pit. The leveller is realized with special dimensions ( length, width, closed height), when required. INSTALLATION SEQUENCE A. You realize the pit, which has to be perfectly squared, smooth and wellrefined bottom. Along the border you have to put an “edge guard” angle. B. The leveller is lowered and levelled into the pit. In that way it fills the hole completely. You then weld it at the angle on the rear in order to avoid...

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Method SF arrangements “Pit mounted” or “Letter box”

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Should not be possible to place the hole for the cable passage at the point suggested in the drawing, it is possible to use alternative measures, depending by the dock leveller model and its dimensions. Consult the following chart: “L” is the length of the dock leveller. The optional measures for the rotating dock levellers, are the “J” & “H”, expressed in mm. Should there be some problems to keep quota “J”, you can refer to measure “K”.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.