General InformationHermann Holzapfel GmbH & Co. KG, established in 1914, is a leading company in the mechanical engineering industry, specializing in high-quality compressed air
fittings and welding accessories under the brand name ewo. The company is ISO 9001 certified, ensuring compliance with quality management standards.
Compressed Air Preparation- VMA System: A modular filter system for high-purity compressed air, featuring pre-filters, micro-filters, and activated charcoal filters, available in various sizes.
- Standard Equipment: Includes filters, pressure regulators, and lubricators, suitable for pressures up to 60 bar.
- Variobloc: Modular series for industrial pneumatic applications, allowing easy adaptation to changing conditions.
- Combibloc: Space-saving combination units with filters, pressure regulators, and lubricators.
- Airvision: Economical modular design offering various combinations at attractive prices.
- Stainless Steel: Robust equipment with high corrosion resistance for harsh environments.
- Drain Valves: Options include manual, semi-automatic, and fully automatic drain valves for condensate removal.
Flow MeterDesigned for measuring compressed air and gas flow, useful for balancing, consumption measurement, and leak detection.
Compressed Air Accessories- Couplings and Connections: Various fittings for air distribution.
- Hoses and Valves: Directional control valves, safety valves, and hoses for air distribution.
Garage Equipment
Devices for measuring and changing tire pressure, and tools like blowguns, washing guns, and spray guns.
International Sales
Contact information for global sales operations and representatives is provided.
Technical Specifications
All equipment adheres to international norms for compressed air systems, with specifications for filters, pressure reducers, and lubricators.
Overview: The document provides detailed specifications and operational guidelines for compressed air preparation filters, including pre-filters, micro-filters, and activated-charcoal filters, designed for industries like food, beverage, and chemical processing.
1. Prefilters:
- Material: Sintered Polyethylene.
- Application: Used as prefilters for microfilters and after-filters for dryers and dust filters.
- Operation: Separates larger impurities, retaining particles greater than 2 μm.
- Cleaning: Wash with warm soap solution when pressure drop reaches 0.6 bar.
2. Microfilters:
- Material: Borosilicate glass microfiber.
- Application: Filters aerosols and solid particles over 0.01 μm.
- Operation: Multi-layer filtration with high void content.
- Replacement: Replace after 2000 hours or when pressure drop reaches 0.6 bar.
3. Activated-Charcoal Filters:
- Application: Adsorbs liquid vapors, recommended for food and beverage industries.
- Operation: Pre-cleaned air flows through the charcoal layer.
- Replacement: Replace after 2000 hours of operation.
4. Technical Specifications:
- Max Operating Pressure: 16 bar.
- Operating Temperature: +5 °C to +80 °C.
- Efficiency: Up to 99.9999% for microfilters.
- Compressed Air Quality: ISO 8573-1, Class 1 or 2.
5. Combinations and Accessories:
- Filters can be combined for enhanced air quality.
- Accessories include differential gauges, automatic drain valves, and mounting kits.
6. Maintenance Units:
- Include prefilter and microfilter with automatic drain valves and pressure regulators.
- Provide purified and regulated air for various applications.
7. Multi-Stage Systems: - Include pre-filter,
pressure regulator, and micro-filter for optimal air quality.
- Suitable for high-demand applications like sandblasting and paint production.
Technical Specifications:
1. Flow Rates: Maximum flow rate is 560 Nl/min.
2. Operating Pressure: Maximum operating pressure is 16 bar with a plastic bowl and 25 bar with a metal bowl.
3. Operating Temperature: Ranges from 0°C to +50°C with a plastic bowl and 0°C to +90°C with a metal bowl.
4. Materials: Seals are made of NBR, housing is zinc alloy, filter element is borosilicate glass microfiber, and the plastic bowl is polycarbonate.
5. Mounting Position: Vertical.
6. Nominal Width and Pressure: DN 6 and PN 25.
Product Variants and Options:
1. Bowls: Available in plastic and metal, with options for manual, semi-automatic, and external automatic drain valves.
2. Connection Threads: Available in G 1/8, G 1/4, and G 3/8.
3. Additional Options: Bowl protection and metal bowl options are available.
Microfilters:
1. Purity: Removes particles of water, oil, or dirt to 99.9999% for 0.01 μm, with a residual oil content of 0.01 ppm.
2. Replacement: Recommended every 6 months.
3. Port Sizes: Available from G 3/8 to G 2.
Pressure Regulators:
1. Function: Regulate system pressure to working pressure, maintaining it constant despite fluctuations.
2. Control Range: Typically ranges from 0.5-10 bar, with options for 3, 6, and 16 bar.
3. Materials: Housing is aluminum, cover is PA6-GF30, and handwheel is POM.
4. Mounting: Can be mounted on a panel or bracket.
Spare Parts and Accessories:
1. Bracket Mounting: For mounting on top of the housing.
2. Sealing Rings: Available for all bowls.
3. Microfilter Elements: Available with seals for various sizes.
General Recommendations:
1. Installation: Prefilter should be installed upstream to avoid losses.
2. Maintenance: Regular replacement of filter elements is recommended for optimal performance.
Overview: This document provides detailed specifications and technical data for various pressure regulators used in compressed air systems. These regulators are designed to maintain a consistent working pressure (p2) despite fluctuations in system pressure (p1) and air consumption. They are suitable for use with neutral and non-toxic gases.
Specifications:- Control Range: Regulators offer control ranges from 0.5 to 10 bar, with options extending up to 35 bar depending on the model.
- Operating Pressure: Maximum operating pressures vary, with some models supporting up to 200 bar.
- Operating Temperature: All models operate within a temperature range of -10°C to +90°C.
- Materials: Diaphragms and seals are made from NBR, while housings are constructed from zinc alloy, brass, or aluminum alloy.
Technical Data:- Nominal Flow Rates: Flow rates range from 430 Nl/min for smaller models to 48,000 Nl/min for larger models.
- Mounting Position: Regulators can be mounted in any position, with flow direction indicated by an arrow.
- Dependence on Supply Pressure: Varies by model, generally less than 10%.
- Reversing Control Hysteresis: Typically around 1 bar.
Design and Features:- Connection Threads: Available in sizes ranging from G 1/8 to G 2, depending on the model size.
- Mounting Options: Panel or bracket mounting is available, with gauges that can be mounted on either side.
- Additional Features: Some models include secondary venting to allow pressure reduction without air extraction.
Recommendations:- Install an air filter upstream to prevent losses.
- Choose the appropriate model based on the required control range and flow rate.
Conclusion: The document provides comprehensive information on selecting and utilizing pressure regulators for compressed air systems, emphasizing the importance of matching the regulator specifications to the system requirements.
Pressure Regulators OverviewPressure regulators are designed to maintain a constant working pressure (p2) in compressed air systems, independent of fluctuations in inlet pressure (p1) and air consumption. They are available in various configurations, including diaphragm types with handwheel or toggle adjustments, and can be equipped with or without gauges. The control ranges for p2 vary from 0.2 to 10 bar, with specific models offering ranges up to 16 bar. These regulators are suitable for use with neutral and non-toxic gases and feature a built-in excess pressure
valve for secondary venting.
Technical Specifications- Nominal flow rates: 1000 Nl/min (small) to 2670 Nl/min (medium)
- Max operating pressure: 25 bar
- Operating temperature: -10°C to +90°C
- Materials: NBR diaphragm and seals, zinc alloy housing
Water Pressure Regulators
These regulators protect water installations by maintaining a constant working pressure despite varying inlet pressures. They are available with control ranges from 0.5 to 25 bar and can be equipped with gauges on either side. The regulators are suitable for industrial and commercial applications, reducing noise and water consumption.
LubricatorsAir lubricators enrich compressed air with finely atomized oil mist, featuring a
control valve for proportional oil flow. They are available in sizes ranging from G 1/8 to G 2, with options for plastic or metal bowls. The lubricators can be refilled under pressure and are equipped with needle valves for precise oil adjustment.
Key Features- Pressure regulators and lubricators are available in various sizes and configurations to suit different applications.
- Both product types offer options for mounting and additional accessories, such as bracket mounts and panel threads.
- Recommended oils and spare parts are specified for optimal performance and maintenance.
Overview: This document provides detailed technical specifications and guidelines for compressed air preparation systems, including maintenance units, filters, micro-filters, and accessories. It outlines the components, materials, and operational parameters necessary for optimal performance.
Specifications: The document specifies various sizes and configurations for maintenance units, including compact, large, and super sizes. It details connection threads, dimensions, and flow rates for different components. The nominal rates of flow, operating pressures, and temperatures are provided for both plastic and metal bowls.
Procedures: Instructions for mounting and connecting components are included, with emphasis on using bracket kits and double nipples for secure installation. The document also recommends specific oils for lubrication, highlighting the need for regular lubricating oils and metal containers for certain applications.
Standards and Recommendations: The document adheres to safety standards such as EN 983 and provides recommendations for oil types and container materials to prevent damage from additives. It also suggests using metal lubricator adjusting caps for enhanced durability.
Accessories and Spare Parts: A comprehensive list of spare parts and accessories is provided, including bracket kits, connecting parts, and condensate drain valves. The document specifies order numbers for easy reference and procurement.
Technical Data: Detailed technical data is provided for each component, including nominal flow rates, operating pressures, and material specifications. The document also includes graphical representations of flow rates and pressure dependencies.
System Description: The variobloc system is described as a modular setup allowing for easy customization and adjustment to changing operating conditions. The document highlights the benefits of the system, such as ease of handling, performance, and longevity.
Materials: The materials used in the construction of the components are listed, including zinc diecasting, polycarbonate, and various metals. The document emphasizes the recyclability and safety of these materials.
Overview: This document provides detailed technical specifications and options for various components used in compressed air preparation systems, specifically focusing on bowls, drain valves, membrane air dryers, activated charcoal filters, pressure regulators, and battery regulators. It includes information on dimensions, materials, operating conditions, and order keys for different configurations.
Bowls and Drain Valves: The document outlines options for plastic and metal bowls, with additional features such as mechanical or electrical clogging indicators. Drain valves are available in manually operated, semi-automatic, and external automatic versions, each suitable for different pressure ranges.
Membrane Air Dryers: These dryers are designed for efficient water vapor removal, enhancing process security. They are maintenance-free, require no electrical energy, and are available in various sizes to accommodate different flow rates. Pre-filtering is recommended for optimal performance.
Activated Charcoal Filters: These filters remove oil vapors and organic pollutants from compressed air. They require pre-filtering to ensure dry, particle-free air. The document warns that certain substances are not effectively removed by activated charcoal.
Pressure Regulators: The document describes diaphragm-type pressure regulators that maintain consistent secondary pressure despite fluctuations in primary pressure. They are available with or without gauges and in various pressure ranges. The use of filters is recommended to prevent contamination.
Battery Regulators: These regulators allow for continuous pressure supply and independent pressure adjustments. They are equipped with a secondary exhaust to reduce working pressure without air extraction. Filters are recommended to avoid contamination.
Technical Specifications: Detailed technical data is provided for each component, including connection threads, nominal flow rates, operating pressures, temperatures, materials, and dimensions. Correction factors for calculating filter capacity under different conditions are also included.
Ordering Information: The document includes order keys for specifying different configurations and options for each component, such as connection thread sizes, pressure ranges, and additional features like gauges or metal bowl protection.
Overview: This document provides technical specifications and options for lubricators and maintenance units used in compressed air systems. It covers various sizes, materials, and configurations to ensure optimal lubrication and air preparation for pneumatic tools and systems.
Lubricators: Lubricators add a fine oil fog to compressed air, ensuring consistent lubrication for pneumatic tools, valves, and cylinders. They can be refilled under pressure and feature a needle valve for oil adjustment. Available in sizes I and II, with connection threads ranging from G1/4 to G1. The nominal flow rates vary from 3400 to 7500 Nl/min, with a maximum operating pressure of 16 bar (20 bar with a metal bowl) and a temperature limit of 50°C (80°C with a metal bowl). The housing is made of zinc alloy, and the bowl is polycarbonate.
Filter Pressure Regulators: These units combine filtering and regulating functions, available in sizes I and II, with connection threads from G1/4 to G1. They offer nominal flow rates from 2000 to 6500 Nl/min and a maximum operating pressure of 16 bar (20 bar with a metal bowl). The filter porosity is standard at 40 μm, with an optional 5 μm. The units can operate at temperatures up to 50°C (80°C with a metal bowl).
Maintenance Units: The document describes two-piece and three-piece maintenance units, which include filters, pressure regulators, and lubricators. These units are available in various configurations, with options for bowl materials and drain valves. The nominal flow rates range from 1500 to 5000 Nl/min, with a maximum operating pressure of 16 bar. The units are designed for applications such as truck workshops, machine construction, and shipbuilding.
Key Features and Options: The document highlights the availability of metal and plastic bowls, manual and automatic drain valves, and various connection thread sizes. It also mentions the use of zinc alloy for housing and NBR for seals. Recommended oils are specified, with a focus on normal lubricating oils for optimal performance.
Technical Specifications:1.
Lubricator Function: Operates at a flow rate of >150 l/min with a housing made of zinc alloy. The bowl and bowl protection are made of polycarbonate and steel, respectively, with NBR seals and painted steel side parts. The feet are rubber.
2.
Flow Rates: Measured at 6 bar pre-pressure (p1) and Δp = 1 bar. Various flow rates are provided for different pressures and connection threads.
3.
Ball Valves: Type 487, available in sizes G 1/4 to G 1, suitable for use as main
shut-off valves. They feature a 90° lever actuation and are lockable with a padlock. A pneumatic gear version is available for explosive areas.
4.
3/2-Way Starting Valves: Available in sizes I and II, with connection threads ranging from G1/4 to G1. They have a maximum operating pressure of 25 bar and temperature of 80°C.
Procedures and Standards:
1. EN 983 Compliance: The valves and components comply with EN 983 standards.
2. Mounting Options: Direct or bracket mounting is possible, with various fixing and assembling options detailed on page 70.
Recommendations and Best Practices:
1. Locking Mechanisms: Use padlocks for securing valves in both final positions.
2. Color Customization: Covers are available in individual colors upon request.
3. Maintenance: Regular checks and maintenance are recommended to ensure optimal performance.
Additional Features:
1. Electrical Starting Valves: Type 485, available in modular design for flange-mounting, with rated voltage options including 24 V and 220 V.
2. Distributors: Type 486, with non-return valves to prevent oil intake from lubricators.
3. Combined Maintenance Unit: A 3-in-1 device consisting of a filter, pressure regulator, and lubricator, available in two sizes with various connection threads.
Overview: This document provides technical specifications and details for various components and systems used in compressed air preparation, specifically focusing on airvision modular and compact systems. It includes information on filters, pressure regulators, lubricators, and maintenance units, along with their technical data, dimensions, and accessories.
Specifications:- Pressure Range: Components operate within a pressure range of 0.5 to 16 bar, with specific control ranges for secondary pressure (p2) between 0.5 to 10 bar.
- Operating Temperature: The systems are designed to function between 0°C and +50°C.
- Materials: Components are made from materials such as NBR for seals, zinc alloy for housing, polyethylene for filter elements, and polycarbonate for plastic bowls.
Procedures and Maintenance:- Mounting Position: Most components require a vertical mounting position, with the direction of flow indicated by arrows.
- Maintenance Units: Two-piece and three-piece maintenance units are available, consisting of filters, pressure regulators, and lubricators. These units can be flanged for additional equipment.
Technical Data:- Nominal Flow Rates: Varying flow rates are specified, with nominal rates such as 570 Nl/min for certain units.
- Filter Porosity: Standard filter porosity is 40 μm, with an optional 5 μm available.
- Effective Bowl Volume: Filter bowls have a volume of 10 cm³, while lubricator bowls have 25 cm³.
Accessories and Options:- Various accessories are available, including flange connection kits, bracket sets for mounting, and reduction fittings with o-rings.
- Different types of drain valves are offered, including manual, semi-automatic, and automatic options.
Recommendations:- Use normal lubricating oils of approximately 22 to 32 cSt at 40°C for optimal performance, with metal containers recommended for low-temperature oils.
- Regular maintenance and inspection of components are advised to ensure efficient operation and longevity.
Technical Specifications:
- Operating pressure: Max 16 bar, control range 0.5 - 10 bar
- Operating temperature: 0°C to +50°C
- Materials: Seals NBR, housing zinc alloy, filter element polyethylene, plastic bowl polycarbonate
- Dimensions: Various sizes with connection threads G 1/8 and G 1/4
- Weight: 600g to 700g depending on model
- Filter porosity: 40 μm
- Nominal flow rates: 470 Nl/min, minimum flow rate 30 Nl/min
- Oil delivery: 10 droplets/min at 6 bar
Procedures and Recommendations:
- Recommended oil: Normal lubricating oils of 22 to 32 cSt at 40°C, up to 68 cSt for percussive tools
- Metal containers recommended for low-temperature oils
- Maintenance units include airvision filter, pressure regulator, and lubricator
- Flanging possible on either side for additional equipment
Standards and Accessories:
- Connection threads available in G 1/8 and G 1/4
- Spare parts include flange connection kit, bracket-set, and reduction with o-ring
- Order numbers provided for various components and accessories
Flow Rates and Pressure Regulators:
- Rates of flow: p1 = p2 + 2 bar
- Pressure regulators reduce fluctuating line pressure to desired operating pressure
- Stainless steel options available for high-demand applications
- Filter pressure regulators and safety couplings detailed with specific order numbers
Additional Information:
- Compressed air preparation systems available in stainless steel for chemical and mineral oil industries
- Safety couplings feature push-button operation to prevent whip effect
- Various threaded connections and reducers available with detailed dimensions and order numbers
Automatic Drain Valves- Pressure Range: Operates between 4 to 16 bar. Below 4 bar, the valve is closed, and the automatic function is off. At pressures between 4 and 16 bar, a float activates a pneumatic servo valve to open the drain valve.
- Technical Specifications: Max operating pressure is 16 bar, with an operating temperature range from 0°C to +90°C. The valve should be mounted vertically facing downwards.
- Manual Operation: A pin can be pressed for manual operation, which becomes harder to press above 6 bar.
- Material: Housing and hood are made of stainless steel.
- Recommendations: Not recommended for mounting on pressure tanks or water pockets without significant pressure variation.
External Timer Controlled Drain Valve- Functionality: Solenoid valve with adjustable frequency control, no moving parts, and reliable operation without clogging.
- Technical Specifications: Operates between 0 to 16 bar and 1.5°C to 65°C. Electrical connection requires AC 230 V, 50-60 Hz, and 18 W power.
External Electronic Drain Valve- Functionality: Automatically discharges condensate using contactless measurement, ensuring no loss of compressed air.
- Technical Specifications: Operates between 0 to 16 bar and 1.5°C to 65°C. Made of aluminum with a plastic cover.
Flow Meter Model 850- Measuring Principle: Uses calorimetric measuring principle, which does not require additional pressure and temperature compensation.
- Technical Specifications: Measures compressed air and gases with a max operating pressure of 16 bar. Provides digital output via Modbus RTU.
- Advantages: Easy installation, high accuracy, and extensive diagnostic functions.
Compressed Air Accessories- Couplings: Various types of couplings are available, including micro, mini, and safety couplings, with different thread and hose connections.
- Technical Specifications: Max operating pressure for couplings is 16 bar, with operating temperatures ranging from -20°C to +100°C.
Overview: This document provides technical specifications and details for various types of couplings used in compressed air systems. It includes information on housing colors, technical data, compatibility, and handling procedures.
Housing Colors: The housing colors are coded as follows: 3 - Black, 4 - Blue, 5 - Red, 6 - Aluminium Nature Colored, 7 - Yellow, 8 - Green. The standard version is ewo blue, with additional colors available upon request.
Technical Specifications: - Nominal flow rates are measured according to ISO 6358, with values ranging from 1,800 Nl/min to 4,000 Nl/min depending on the coupling type.
- Operating pressures vary, with a maximum of 16 bar and a minimum of 1 bar. Connecting and disconnecting are impossible above 35 bar.
- Operating temperatures range from -20 °C to +100 °C, with some variations depending on the specific coupling type.
- Materials used include steel (zinc-plated), aluminum (anodized), brass (nickel-plated), and stainless steel for various components.
Compatibility and Handling: - All DN 7.4 plugs are compatible with DN 7.4, DN 7.2, and DN 7.8 couplings.
- Safety couplings are designed to prevent the whiplash effect and are operable with one hand up to 8 bar.
- Handling involves a two-step process using a push button for venting and unlocking the connector.
Connection Dimensions: The document provides detailed dimensions for various connection types, including male and female threads and hose connections, with specific measurements for each type.
Recommendations: - Steel plugs are recommended for use with safety couplings.
- Not recommended for direct connection to percussive tools such as impact wrenches.
Additional Features: - Some couplings include a high flow rate feature, robust bodies for industrial use, and optimized seal cones for enhanced performance.
- Couplings suitable for the GEKA system are also detailed, with specifications for vacuum and high-pressure applications.
Overview: This document provides detailed specifications and technical data for various types of hoses and accessories used in compressed air systems. It includes information on materials, operating conditions, and applications for different hose types, as well as details on hose accessories such as strainers, hose reels, and valves.
Hose Specifications: The document outlines several types of hoses, including PVC, rubber, and PU hoses, each with specific characteristics such as temperature range, burst pressure, and material composition. For example, PVC hoses are noted for their flexibility and resistance to UV and aging, while rubber hoses are highlighted for their weather and oil resistance.
Technical Data: Each hose type is accompanied by technical data, including dimensions, operating pressure, and temperature ranges. For instance, PVC hoses have a temperature range of -15°C to +60°C and a burst pressure of approximately 60 bar.
Applications: The hoses are suitable for various industrial applications, including compressed air systems, plant construction, and workshops. Specific hoses are designed for extreme conditions, such as those found in paint shops and automotive industries.
Accessories: The document also details accessories like hose reels, which are available in plastic and steel housings, and strainers for filtering liquids and gases. Hose reels are designed for both indoor and outdoor use, with features like automatic runback interlock and swivel brackets for mounting.
Valves: Information on mini ball valves and their specifications is provided, including materials, operating pressures, and temperature ranges. These valves are suitable for non-flammable and non-toxic gases and liquids.
Key Features: The document emphasizes the durability, flexibility, and resistance of the hoses and accessories to various environmental factors, making them suitable for a wide range of industrial applications.
Compressed Air Accessories Overview
This document provides detailed specifications and technical data for various compressed air accessories, including hoses, valves, and related components. The focus is on ball valves, shut-off and
regulating valves, drain valves, manual slide valves, non-return valves, and safety valves.
Ball Valves
Ball valves are available with metal toggles and full flow, made from chromated brass. They come in various connection types: female thread, female/male thread, and male thread. The maximum operating pressure is 30 bar, with an operating temperature range from -20°C to +120°C. They are suitable for non-flammable and non-toxic gases and liquids.
Compact Ball Valves
These valves feature a metal toggle and are made from nickel-plated brass with a chromium-plated ball. They have PTFE and Viton seals and are marked according to DVGW standards. The operating pressure varies by size, with a maximum of 50 bar for smaller sizes and 25 bar for larger ones. The temperature range is -40°C to +200°C.
Shut-off and Regulating Valves
These valves are designed for manual operation with a stainless steel ball for sealing. They are suitable for non-flammable and non-toxic gases, preferably air, with a maximum operating pressure of 40 bar and a temperature range of -10°C to +90°C.
Drain Valves and Air Distributors
Drain valves are used for air exhaust and are available in straight or elbow types. They have a maximum operating pressure of 25 bar and a temperature range of 0°C to +90°C. Air distributors allow for multiple taps that can be individually shut off.
Manual Slide Valves
These 3/2-way valves are operated by axial movement and are designed for safe relieving of compressed air. They have a maximum operating pressure of 12 bar and are suitable for various pneumatic tools.
Non-return Valves
Non-return valves allow flow in one direction and are available in straight or T-form. They have a maximum operating pressure of 16 bar and are made from brass with Viton seals.
Safety Valves
Safety valves are designed to release non-poisonous and non-flammable gases to protect pressure tanks from overpressure. They have a setting range from 4.5 to 24 bar and are made from brass with FKM seals. The valves are component-tested and must be set and sealed by the manufacturer.
Specifications:
- Seal: FKM (Viton)
- Leading material: Aluminum
- Locking torque for valve installation: 13 Nm
- Supply connection to safety valve: Minimum DN 6, pressure drop not exceeding 3%.
Locking Torques:
- G 1/4: 15 Nm
- G 3/8: 25 Nm
- G 1/2: 35 Nm
- G 3/4: 50 Nm
- G 1: 60 Nm
- G 1 1/4, G 1 1/2, G 2: 80 Nm
Definitions:
- Set pressure: Start of audible leaking
- Opening pressure: Valve fully open
- Closing pressure: Valve closed and sealed
- Opening pressure difference: Difference between start-to-leak and opening pressure
- Closing pressure difference: Difference between start-to-leak and closing pressure
Safety Valves:
- Component-tested safety valves DN 10
- Exhaust capacity increases with pressure, e.g., at 2 bar: 74.5 m³/h (1242 l/min), at 20 bar: 521 m³/h (8685 l/min)
- Safety valves are used to release non-toxic, non-flammable gases to prevent overpressure in tanks.
Technical Data:
- Connection threads: G 1/2, G 3/4
- Operating temperature: -10 °C to +180 °C
- Setting range: 2 to 22 bar
- Opening/closing pressure difference: <10%
- Material: Brass, Seal: FKM (Viton)
Standards and Regulations:
- DIN EN ISO 4126-1
- AD 2000 data sheets A2
- PED 2014/68/EU
Mufflers:
- Used to reduce noise from exhaust air in pneumatic systems
- Various types available: sintered bronze, plastic, steel
- Operating temperature: -10 °C to +180 °C
- Max back pressure varies by type, e.g., 16 bar for some models
Specifications:
- The document details various components and accessories for compressed air systems, including perforated plates, filter plates, and caps made from materials like galvanized steel, polyester felt, and PVC.
- Gauges are available in different sizes (ø 40, 50, 63, and 100 mm) with various display ranges and connection types, primarily using brass threads and ABS or steel housings.
- The document specifies the use of glycerin-filled gauges for enhanced resistance and accuracy, with a maximum temperature of 60°C.
Procedures and Standards:- Gauges should be used within 2/3 to 3/4 of their display range for optimal performance.
- The document references standards such as EN 837-1 for
pressure gauges and DIN 51 524 - 2 for compressor oils.
- Calibration and conformity proofs are necessary for certain equipment, with specific intervals for re-calibration.
Recommendations:
- Use appropriate sealing materials like Teflon tapes and thread sealing yarn for secure connections, with specifications for temperature and pressure ranges.
- Special oils and lubricants are recommended for maintaining compressor systems, with details on viscosity and temperature ranges.
Accessories and Additional Equipment:
- The document lists various accessories like hoses, valves, and connectors, with specifications for materials and dimensions.
- Portable and stationary tire inflators are described, with features like digital displays, automatic pressure adjustment, and compatibility with different tire types.
- Additional equipment includes blowguns, spray guns, and washing guns, with details on models and usage scenarios.
Key Data from Tables and Charts:
- The document includes order numbers and specifications for each product, detailing connection types, pressure ranges, and material compositions.
- Technical data for tire inflators and other equipment include calibration details, pressure ranges, and operational temperatures.
Overview: This document provides detailed specifications, technical data, and ordering information for various tire inflators and related accessories used in automotive service environments. It includes descriptions of different models, their features, and spare parts available for purchase.
1. Product Specifications:- Filling Valves: Includes models with connection threads G 1/2 and pressure ranges up to 10 bar.
- Digital Gauges: Available with resolutions of 0.05 bar and display accuracy according to DIN EN 12645 standards.
- Tire Inflators: Models such as "euroair digital" and "airstar" are highlighted, with pressure ranges from 0 to 12 bar and options for calibration.
2. Technical Data:- Operating Conditions: Temperature range from -10°C to +60°C, with maximum operating pressures specified for each model.
- Calibration and Conformity: Calibration is possible for most models, with re-calibration required every two years.
- Connection Types: Various connectors are available, including lever-valve, clip, and quick connectors, suitable for different vehicle types.
3. Spare Parts and Accessories:- Includes gauges, connectors, and filling hoses of various lengths and specifications.
- Adapters are necessary for models produced before 2015.
4. Recommendations:- Use of nitrogen for inflating tires is supported.
- Calibration fees are charged separately, and specific models require additional adapters for older versions.
5. Compliance and Standards:- Products comply with EEC test approvals and DIN EN 12645 standards.
- Waste electrical and electronic equipment registration is noted.
Overview: This document provides detailed specifications and options for various blow guns and nozzles used in manufacturing centers, production, and garages. It includes information on materials, connection types, and order numbers for different models and configurations.
Specifications: The blow guns are available in different materials such as plastic (POM) and aluminum, with various nozzle types including full-jet, normal, safety, and noise silencing nozzles. The compressed air connection is typically a G 1/4 female thread, and the coupling plug is DN 7.2. Operating pressures range from 1 to 12 bar, with recommended pressures between 1 and 6 bar.
Models and Configurations: The document lists multiple models, each with specific order numbers. For example, the "multiblow" plastic blow gun has an order number of 5530.00, while the "blowcontrol" adjustable aluminum blow gun has different configurations with order numbers like 269.41E and 269.374E. Each model can be paired with various nozzles, such as the "blowstar" safety and noise silencing nozzle or the "safetystar" extension nozzle.
Technical Data: The document provides technical data for each model, including maximum operating pressure, recommended operating pressure, operating temperature range, and nominal rates of flow. For instance, the "smartblow" mini blow gun has a max operating pressure of 6 bar and a flow rate of approximately 160 l/min.
Noise and Safety Features: Several nozzles are designed to reduce noise levels significantly, such as the "blowstar" nozzle, which reduces noise to 74 dB(A) compared to conventional nozzles that exceed 90 dB(A). These nozzles comply with various safety regulations, including the Swiss Accident Insurance Fund (SUVA) and OSHA regulations.
Extensions and Accessories: The document also details extensions for blow guns, available in straight or bent versions and various lengths. These extensions are compatible with all nozzles with an M 12 x 1.25 connection thread, allowing for greater reach and flexibility in use.
Conclusion: This comprehensive guide provides all necessary information for selecting and ordering the appropriate blow gun and nozzle configurations for specific applications in garage and production environments.
Specifications:
The document outlines various garage equipment, focusing on blow guns, washing guns, spray guns, and sand blasting guns. Each tool is described with its material, connection type, and order numbers. The maximum operating pressures and temperature ranges are specified for each tool, ensuring safe and efficient use.
Blow Guns:
Blow guns are available with different nozzles and pressure relief valves. They are designed for safety, noise reduction, and air savings. The document provides details on ordering options and specifications for different models, including materials like aluminum and brass.
Washing Guns:
High-pressure washing guns are made of brass and aluminum, suitable for pressures up to 40 bar. They come with adjustable nozzles for different spray patterns. Safety models with lever operation are recommended for cooling liquids on machine centers.
Spray Guns:
Spray guns are designed for low-viscosity liquids, with options for straight or rotatable spray pipes. They are equipped with coupling plugs for quick connections and are made of die-casting aluminum. The document includes technical data such as operating pressures and air consumption rates.
Sand Blasting Guns:
These guns are used for removing rust and preparing surfaces for painting. They operate at pressures between 4 to 7 bar and are made of die-casting aluminum. The document specifies the preferred abrasives and nozzle sizes.
HVLP Paint Spray Gun:
The HVLP "minipaint" spray gun is highlighted for its environmental benefits and high color transfer rate. It operates at low pressures and is suitable for small surfaces and decorative work. The advantages include excellent surface finish, low paint consumption, and compliance with VOC regulations.
Key Parameters:
- Maximum operating pressures range from 6 to 40 bar depending on the tool.
- Temperature ranges typically from +5 °C to +50 °C.
- Various connection types include G 1/4, M 12 x 1.25, and DN 7.2 coupling plugs.
Recommendations:
For optimal performance, adhere to the specified operating pressures and temperatures. Use the recommended materials and connection types for each tool to ensure safety and efficiency. Consider the environmental benefits of HVLP systems for painting tasks.
Specifications:
The HVLP spray gun is designed for efficient paint application with a recommended air pressure of 2 bar, ensuring compliance with European and U.S. ecological norms. The gun features a stainless steel nozzle and needle, an aluminum die-cast body, and a PE bowl and lid. The complete set weighs 1690 g.
Technical Data:
- Control range: 2 bar / 28.6 psi
- Max material temperature: 40°C
- Air consumption: 170 l/min at 2 bar
Spare Parts and Accessories:
Available nozzle sets include sizes ø 0.7 mm to ø 2.2 mm. Additional accessories include flow regulators, spare part sets, and gravity cups in various sizes.
Mixing Cup System:
Mixing cups made of polypropylene are available in 920 ml and 1850 ml capacities, with corresponding lids and inserts.
Advantages of HVLP System:
The HVLP system offers excellent surface finish, multi-purpose applications, compliance with VOC regulations, low paint consumption, marginal emissions, and high utilization.
Painting Set:
The painting set includes a pre-filter, micro-filter, HVLP spray gun, and hose, suitable for various industrial applications. It ensures high air quality according to ISO 8573.1 standards.
Terms and Conditions:
General terms outline the applicability to business transactions, pricing, payment terms, delivery periods, and conditions for contract amendments. Prices are ex-works and exclude VAT, packing, and shipping costs.
Delivery and Acceptance: The document outlines the conditions under which goods are delivered and accepted. If delays occur due to the customer's fault, they bear the costs. Force majeure events extend delivery periods. Customers can withdraw from contracts if suppliers fail to deliver.
Transfer of Risk: Risk transfers to the customer when goods leave the supplier's premises. Acceptance procedures are crucial, and customers cannot reject acceptance without major defects.
Retention of Title: Goods remain the supplier's property until full payment. Customers can process and sell goods but cannot pledge them. In case of payment default, the supplier can reclaim goods.
Claims for Defects: Suppliers guarantee against material and title defects. Customers must notify defects immediately. Suppliers cover repair costs unless defects arise from misuse or unauthorized modifications.
Liability: Supplier liability is limited to intentional acts, gross negligence, and specific legal obligations. Other claims are excluded.
Statute of Limitation: Customer claims expire in 12 months, except for specific damage compensation claims.
Confidentiality: Customers must keep supplier information confidential and not share it without consent.
Industrial Property Rights: Customers ensure no infringement of third-party rights. Suppliers retain ownership of tools and documents provided.
Final Clauses: Data protection is observed, and German law governs all legal relationships. Stuttgart is the jurisdiction for disputes.