Compressed Air Preparation Overview
This document provides a comprehensive guide on components and systems used in compressed air preparation, including specifications, procedures, and recommendations for filters, regulators, and maintenance units.
Specifications
Details various compressed air filters, microfilters, pressure regulators, and lubricators with thread sizes and pressure ratings for standard and high-pressure applications, including maximum operating pressures and temperature ranges.
Procedures
Includes instructions for assembling and maintaining filter systems, detailing the process of flanging devices using conical sleeves and screws, and the operation of differential pressure gauges.
Filter Inserts
Describes different types of filter inserts like pre-filters, microfilters, and activated carbon filters, designed for specific applications such as solid and liquid filtration, aerosol filtration, and oil vapor adsorption.
Maintenance Units
Describes two-piece and three-piece maintenance units, emphasizing the use of differential pressure gauges and automatic drain valves to optimize performance and reduce energy loss.
Condensate Drain Valves
Discusses various types of condensate drain valves, essential for maintaining system efficiency by removing accumulated condensate.
Applications
Highlights the use of different filters and regulators in industries like food, packaging, medical, and dental technology, stressing the importance of appropriate filters to ensure air quality meets industry standards.
Technical Data
Provides technical specifications for each component, including thread sizes, maximum operating pressures, and efficiency ratios, along with flow rate measurements and performance recommendations.
Conclusion
Serves as a detailed reference for selecting and maintaining components in a compressed air system, ensuring efficient operation and compliance with air quality standards.
Compressed Air Filters and Microfilters
Microfilters achieve high purity compressed air with 99.9999% efficiency for particles as small as 0.01 µm, ensuring a residual oil content of 0.01 ppm. They are compact, with borosilicate microfibre fleece inserts, supported by V2A sheaths, and covered with foam.
Pressure Regulators
Adjust line pressure to a set secondary pressure, maintaining consistency despite fluctuations, with control ranges from 0.5 to 25 bar, suitable for neutral and non-toxic gases.
Recommendations
Install a compressed air filter before the unit to prevent failures, and replace filter inserts every six months for optimal performance.
Compressed Air Preparation UnitsIncludes a compressed air filter,
pressure regulator, and lubricator, connected via a double nipple, available in various sizes and configurations.
Technical Data
Nominal flow rates vary by size, with specific mounting positions and weight information provided.
Oil Recommendations
Regular lubricating oils of 22 to 32 cSt at 40°C are recommended, with metal containers for oils with additives or low-temperature applications.
Variobloc Series
Offers modular design options for high-performance systems, emphasizing easy handling, high flow rates, and efficient filtration.
Spare Parts and Accessories
Lists spare parts and accessories for different sizes, including metal bowls, protection baskets, pressure switches, and microfilter elements.
Membrane Air Dryer
Designed for efficient water vapor removal from compressed air, enhancing process reliability without electrical energy or harmful materials.
Activated Carbon Filter
Removes oil vapors and organic pollutants from compressed air, requiring replacement after approximately 1,000 operating hours.
Pressure Regulators
Maintain constant secondary pressure despite fluctuations, with technical specifications, dimensions, and order numbers provided.
Compressed Air Lubricators
Enrich compressed air with finely atomized oil mist, with the oil quantity regulated by an adjusting screw.
Spare Parts and Accessories
Includes order numbers for items like diaphragms, sealing cones, and regulation inserts.
Recommendations
Advises on oil types suitable for use with the units and highlights the importance of using metal containers for certain oils.
Applications
Mobile maintenance unit recommended for use in truck workshops, mechanical and industrial engineering, and shipbuilding.
Compressed Air Preparation - Variobloc SeriesDescribes a ball
valve with venting, designed for flanging onto maintenance units, and a 3/2-way electrical switching valve for flange-mounting to variobloc maintenance units.
Intermediate Modules for Block Mounting
Allow for block mounting with options for pipe connection and wall mounting.
Combined Maintenance Unit
Combines a filter, pressure regulator, and lubricator in a compact design, featuring a double bowl for condensate and oil.
Compressed Air Preparation Overview
Provides detailed specifications and technical data for various components used in compressed air systems, ensuring optimal performance.
Specifications and Technical Data
Includes pressure control ranges, thread sizes, flow rates, operating conditions, and materials for components.
Accessories and Spare Parts
Various accessories available, including mounting sets, metal protection baskets, and different types of drain valves.
Recommendations
Regular lubricating oils with specific viscosities are recommended to prevent damage to plastic components.
Conclusion
Serves as a comprehensive guide for selecting and maintaining components in compressed air systems, providing essential information on specifications and best practices.
Specifications
Outlines specifications for various compressed air preparation components, including filters, pressure regulators, and safety couplings.
Procedures
Instructions for handling safety couplings and installation and adjustment procedures for pressure regulators and filters.
Standards and Norms
Components adhere to standards such as ISO 4414 and DIN EN 983 for safety couplings.
Recommendations
Regular lubricating oils recommended for use with plastic oil containers to avoid damage from oil additives.
Technical Data
Technical data for each component type, including nominal flow rates, operating pressures, temperature ranges, and material details.
Accessories and Spare Parts
List of spare parts and accessories included, with order numbers for items like mounting brackets and pressure gauges.
Key Data from Tables
Tables provide detailed dimensions and order numbers for various components.
OverviewProvides detailed specifications and technical data for various components used in compressed air preparation systems, focusing on stainless steel series
fittings, valves, and accessories.
Hexagonal Nuts and Reducing Sockets
Lists hexagonal nuts with female threads and reducing sockets with female threads, providing dimensions and order numbers.
Elbows and T-Pieces
Specifications for 45° and 90° elbows, both female and male threads, and T-pieces with female threads.
Ball ValvesDescribes one-piece, two-piece, and three-piece stainless steel ball valves, highlighting their resistance to various media.
Drain Valves
Manual, semi-automatic, and automatic drain valves discussed, with technical data on operating pressures and temperatures.
Flow Meter Model 850Operates on a calorimetric measuring principle, suitable for compressed air and nitrogen, with digital recording of all measured values.
Technical Data and Recommendations
Technical data such as permissible media, operating temperatures, and pressure ratings provided, with installation and maintenance recommendations.
Application Areas
Includes compressed air balancing, consumption measurement, leakage rate determination, and flow measurement of gases.
Order Key and Measuring Range
Various measuring ranges for compressed air and pressure options provided.
Spare Parts and Accessories
Includes closing cap and power supply unit.
Technical Data
Connection sizes, measured values, and accuracy details provided.
Flow Meter Features
Includes display unit features, measuring accuracy, and diagnostic functions.
Dimensions
Various dimensions for different thread sizes provided.
Compressed Air Accessories
Includes couplings, threaded fittings, hoses, valves, silencers, and pressure gauges.
OverviewProvides detailed specifications and technical data for various types of
quick couplings and plugs used in compressed air systems.
Specifications
Includes DN 7.2 standard coupling and plug, DN 7.4 safety coupling, and DN 7.8 safety coupling.
Technical Data
Nominal flow rates, operating pressures, and materials for couplings and plugs provided.
Recommendations
Use steel plugs for enhanced durability and compatibility with safety couplings.
Compatibility
Highlights compatibility of various plugs and couplings.
Packaging and Customization
All couplings and plugs delivered in packaging units of 5 pieces, with customization options available.
Compressed Air Accessories Overview
Provides detailed specifications and descriptions of various compressed air accessories, including hose connections, push-in fittings, and quick screw fittings.
Hose Connections
Detachable hose connections consist of a hose nozzle with a ball seal and a union nut with a hexagonal head.
Push-in Fittings
Available in male and female thread configurations, suitable for use with polyurethane or polyamide hoses.
Technical Specifications
Accessories designed to operate at a maximum pressure of 10 bar and within a temperature range of -20°C to +60°C.
FLEXTREM Hoses
Lightweight, flexible, and durable hoses designed for extreme temperatures and resistant to abrasion, oil, and weather conditions.
Additional Components
Includes T-angle push-in fittings, Y-push-in connectors, and various distributors.
Conclusion
Serves as a comprehensive guide to selecting and ordering compressed air accessories.
Technical Specifications
Includes polyester mesh reinforcement, spiral hoses, PVC fabric hose, and special compressed air hose.
Technical Data
Operating temperatures, burst pressures, and working pressures vary by hose diameter and material.
Accessories
Includes anti-kink spring, hose clamps, strainers, and hose break protection.
Technical Specifications
Operating temperature and material details for various components provided.
Hose Accessories
Includes hose reels with closed plastic or metal housing, mini ball valves, and compact ball valves.
Additional Accessories
Includes suspended power distributor, wall-mounted hose holder, and drain valves.
Overview
Provides detailed specifications and technical data for various types of valves used in compressed air systems.
Valve Specifications
Includes non-return valves, blow-off valves, and safety valves.
Technical Data
Operating temperature, adjustment range, pressure differences, and materials for valves provided.
Standards and Compliance
Valves comply with DIN EN ISO 4126-1, AD 2000-Handout A2, and DGR 2014/68/EU standards.
Key Recommendations
Ensure supply line to safety valves is not less than specified DN size to prevent pressure drops.
Overview
Provides detailed specifications and descriptions of various tyre inflators and related garage air equipment.
Digital Automatic Tyre Inflator Airmate/Pneumate
Designed for car and truck tyres with max inflation pressures of 5.5 bar and 10 bar respectively.
Portable Tire Inflator Airquick
Ideal for mobile tyre pressure service with a simple one-hand operation.
Handheld Tyre Inflator Euroair DigitalProfessional device with digital
pressure gauge and PTB approval.
Handheld Tyre Inflator Euroair
Classic model with a pressure gauge, suitable for service stations and workshops.
Handheld Tyre Inflator Airstar
Designed for professional use with an ergonomic metal handle.
Technical Specifications
Various models have different pressure ranges, calibration options, and connector types.
Accessories
Includes various hoses, connectors, and spare parts to complement the tyre inflators.
Overview
Provides detailed specifications, procedures, and accessory information for various types of handheld tyre inflators and related equipment.
Specifications
Includes hose lengths and connectors, pressure gauges, and operating conditions.
Procedures
Includes calibration and usage instructions.
Standards and Compliance
Conforms to EEC type approval directive 86/217/EWG and DIN EN 12645:2015.
Recommendations
For handheld tyre inflators, a 2.5m hose length is recommended for optimal use.
Accessories and Spare Parts
Includes various connectors, seals, and accessory sets for different applications.
Technical Data
Pressure gauges are overpressure safe up to 1.3 times the final value.
Overview
Provides detailed specifications and options for various types of blow guns and nozzles used in garage air equipment.
Blow Guns
Describes several types of blow guns, including those made from forged aluminum, die-cast aluminum, and plastic.
Nozzles
Includes standard, noise silencing, full jet, air mantle, and high flow nozzles.
Extensions and Accessories
Extensions for blow guns available in straight and angled forms.
Technical Data
Includes maximum operating pressure, recommended operating pressure, operating temperature range, and material specifications.
Order Information
Provides order numbers for each product and configuration.
Volume Pressure Control ValveAdjustable valve mounted at the inlet of the blowgun for volume control of compressed air.
Blow-out Sets
Complete blow gun sets include a blow gun, extension nozzle, and PU spiral hose.
Washing Guns
High-pressure washing guns available with hand-operated regulation or lever actuation.
Powerclean Washing Gun
Suitable for air and water use, with an adjustable nozzle for effective cleaning.
Compressed Air Suction Gun
Designed for vacuuming swarf, dust, and dirt, with a max operating pressure of 8 bar.
Spray Guns for Low Viscosity Media
Allow for stream and dosage adjustment via nozzle rotation.
Underbody Spray Gun
Utilizes the suction principle for applying underbody protection.
Compressed Air Cartridge Gun
Used for applying sealants from standard cartridges.
Sandblasting Gun
Suitable for removing rust spots, with a 4 mm nozzle and operates at 4-7 bar.
HVLP Paint Spray Guns
Offer high transfer rates and low operating pressure, suitable for various applications.
HVLP Paint Spray Gun Smartpaint
Ergonomic and versatile HVLP paint spray gun designed for reduced paint mist emission.
Spare Parts and Accessories
Various nozzle sets and accessories available to enhance the functionality of the spray gun.
Technical Data
Spray gun operates at 2 bar with a maximum material temperature of 40°C.
Paint and Compressed Air Hose
Designed for extreme conditions, reinforced and protects against oil, grease, and hydrocarbons.
HVLP Paint Spray Gun Paintprofi
All-round spray gun using environmentally friendly HVLP technology.
Painting Kit
Includes a pre-filter, microfilter, HVLP spray gun, and hose for optimal painting results.
Filter Regulator Station Microair
Multi-stage compressed air preparation system ensuring high-quality air for painting.
General Terms and Conditions
Applies to business transactions with entrepreneurs and legal entities, covering offers, order confirmations, deliveries, and services.
Delivery and Contractual Terms
Includes delivery period, contract withdrawal, transfer of risk, and partial deliveries.
Retention of Title
Goods remain the Supplier's property until full payment is made.
Claims for Defects
Supplier will repair or replace defective parts free of charge if notified immediately.
Liability
Supplier's liability limited to intentional or gross negligence, personal injury, or defects covered by the Product Liability Act.
Statute of Limitations
All claims become statute-barred after 12 months, except for damages under specific conditions.
Confidentiality and Intellectual Property
Customer must keep all information related to the order confidential.
Final Clauses
Includes data protection, jurisdiction, and applicable law.