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Leveling machines by ARKU

Leveling machines by ARKU
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Leveling machines by ARKU

Product catalog summary
Introduction
The document discusses the benefits and features of ARKU's precision levelers, specifically the FlatMaster® and EcoMaster® series, used for leveling sheet metal parts. Testimonials from various industry professionals highlight the efficiency and quality improvements achieved with these machines.

Customer Testimonials
Several industry leaders, including Josef Spieker and Florian Weber, praise the FlatMaster® 88 for its ability to increase production tonnage and improve accuracy in sheet metal processing. The machine's impact on reducing rework and enhancing process reliability is emphasized.

Roller Leveling Process
The roller leveling process involves passing sheet metal through alternating bends to achieve flatness and reduce stress. This method is faster and more economical than traditional leveling processes, providing a foundation for reliable welding and bending.

Leveling Gap Control
The FlatMaster® series features servo-hydraulic leveling gap control, ensuring consistent leveling results despite fluctuating forces. This technology maintains a constant leveling gap, crucial for high-quality outcomes.

Safety and Maintenance
The FlatMaster® includes hydraulic overload protection to prevent damage during operation. The FlatJack® system measures flatness to international standards, ensuring precision. A quick-change system for leveling rollers facilitates easy maintenance and cleaning.

Product Range
The EcoMaster® series is designed for thin sheet metal parts, offering easy operation and maintenance. The FlatMaster® series caters to thicker materials, featuring advanced controls and overload protection.

Global Presence
ARKU operates leveling and deburring centers in Germany, the USA, and China, providing demonstrations and contract services. The company is recognized as a leader in leveling technology, with over 50 years of experience.

Conclusion
ARKU's precision levelers, including the FlatMaster® and EcoMaster® series, offer significant advantages in sheet metal processing, enhancing efficiency, quality, and reliability across various industries.
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Catalog excerpts

Leveling machines by ARKU-1

Precision Levelers for stamped, laser-cut and flame-cut parts

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Leveling machines by ARKU-2

ARKU precision levelers – what do customers say? ”The subsequent processes such as bending, welding and mechanics require less rework and adjustments due to the FlatMaster® 88. The machine has been leveling 150 tons a month, which is ten times the previous tonnage with the same number of staff.“ Josef Spieker, Technical Director Danne Group GmbH, Germany ”The purchase of the FlatMaster® 88 was absolutely the right decision. With the FlatMaster® 88 we obtain a higher accuracy and improved quality in sheet metal processing.“ Florian Weber, Managing Director Weber Stahl-Anarbeitungs-Service GmbH,...

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Leveling machines by ARKU-3

Roller leveling with the FlatMaster® – the economical and rapid leveling process for sheet metal parts The roller leveling process In the roller leveling process a sheet metal part passes through a series of alternating bends. The material is shaped in such a way that the finished result is flat and almost stress-free. The lower the residual stress in a sheet metal part, the better the results during the subsequent production steps such as welding, bending or creasing. Leveling with the FlatMaster® is simple and fast in comparison to other leveling processes. Punched, laser-cut or flame-cut parts...

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Leveling machines by ARKU-4

Consistently good leveling results with leveling gap control Fluctuating forces affect both the parts and the leveler during the leveling process. Especially when working with thick materials with varying cross sections. The FlatMaster® is equipped with a servo-hydraulic leveling gap control. DEVIATION OF THE LEVELING GAP AT THE INLET mm LEVELING GAP LEVELER WITHOUT LEVELING GAP CONTROL DEVIATION OF THE LEVELING GAP AT THE INLET mm LEVELING GAP t LEVELER WITH LEVELING GAP CONTROL The FlatMaster® series of levelers is equipped with the servo-hydraulic leveling gap control. As a result, the precision...

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Leveling machines by ARKU-5

Safety due to effective overload protection During the leveling process both the parts and the machine are exposed to immense forces. The FlatMaster® utilizes a hydraulic overload protection system to prevent damage to the leveler. Hydraulic systems react fast enough to compensate sudden overloads. As a result, the leveler is optimally protected. FlatJack®: Flatness control directly onto the leveler The FlatMaster® hydraulic overload protection safeguards both the drive system and the leveler against damage. The new, integrated FlatJack® from ARKU serves to check the flatness of punched, laser-cut...

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Leveling machines by ARKU-6

Quick change of leveling and back-up rollers During production, dirt and material residue accumulate inside the leveler. Thoroughly cleaning the leveling and back-up rollers reduces the wear on the leveler. For this reason ARKU precision levelers are equipped with a unique leveling roller quick-change system. The leveling rollers can be changed, therefore allowing for a thorough cleaning of the leveler in a short period of time. RollerPickup - faster installation and removal times Frequent cleaning of the leveling unit maintains consistent quality. The convenient RollerPickup exchange system...

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Leveling machines by ARKU-7

Leveling and Deburring Center Baden-Baden, Germany Leveling demonstrations and contract leveling of sheet metal parts Visit us and convince yourself of the performance of ARKU's precision levelers - preferably with parts from your own production. Our leveling and deburring centers offer a large range of precision and high-performance levelers and deburring machines. We offer leveling and/or deburring demonstrations and contract leveling and/or deburring. Profit from the results of numerous leveling/deburring demonstrations and our extensive expert knowledge. Leveling and Deburring Center Cincinnati,...

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Leveling machines by ARKU-8

Our parts levelers are utilized in a wide variety of industries. The customers' portfolios range from thin sheet metal to thick steel plates. With ARKU levelers you are making an investment in optimizing your processes.

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Leveling machines by ARKU-9

cus Schlaf pter, Mar © Euroco

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Leveling machines by ARKU-10

EcoMaster® – the leveler series for sheet metal parts from 0.1 to 5 mm EcoMaster® 12 Motor settings Digital display We are happy to offer you additional models upon request. The EcoMaster® series of precision levelers delivers good results when working with thin sheet metal parts. Its easy operation and maintenance-friendly design ensure efficient operation in your production. Measuring calipers option: The clever tool for automatic thickness measurement.

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Leveling machines by ARKU-11

FlatMaster® – the servo-hydraulic parts leveler series for sheet metal parts from 0.6 mm to 60 mm FlatMaster® 55 Quick-change system for leveling rollers Overload protection Multi-touch screen Multi-touch screen Multi-touch screen Multi-touch screen Multi-touch screen We are happy to offer you additional models upon request. The FlatMaster® series delivers the best leveling results for sheet metal parts from 0.6 to 60 mm. The distinctive features include the leveling gap control and the hydraulic overload protection. The FlatMaster® is the result of 50 years of experience in manufacturing precision...

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Leveling machines by ARKU-12

ARKU - the leveling and deburring experts ARKU stands for more than 50 years of experience in the manufacturing of precision levelers. As the worldwide market leader in leveling technology, we offer the broadest spectrum of high-performance and precision levelers. Our new line of deburring and edge rounding machines, the EdgeBreaker®, build upon this expertise and enable our customers to add further value to their parts. ARKU has locations on three continents with service centers in: • Baden-Baden, Germany • Cincinnati, USA • Kunshan, China

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.