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Ceramic_Band_Heaters

Product catalog summary

Overview: This document serves as a comprehensive guide on ceramic band heaters and related products by ARICO Technology Co., Ltd., detailing specifications, features, applications, and installation recommendations.

Ceramic Band Heater: These heaters are designed for high-temperature applications in the plastic industry, featuring 80/20 nichrome wire and ceramic insulation for durability and efficiency. They offer excellent thermal insulation, energy conservation, minimal heat loss, and easy installation, with customization options available.

Insulation Plus Ceramic Band Heater: Engineered for energy conservation, these heaters reduce power consumption by up to 30% using a ceramic fiber insulating blanket, providing uniform heating and a cooler working environment.

Air Cooled Ceramic Band Heater: Suitable for extrusion and blow molding machines, these heaters offer efficient heating and cooling with a perforated metal sheet for maximum cooling surface area, ensuring cost-effectiveness and easy maintenance.

Termination and Clamping Variations: Various termination options include ceramic terminal covers, quick disconnect plugs, and metallic terminal boxes. Clamping variations include spring-loaded and standard Allen bolt systems for secure installation.

Installation and Maintenance Recommendations: Emphasizes clean surfaces, proper tightening, and the use of temperature controllers to prevent overheating, with qualified personnel required for electrical connections.

Micro Tubular Coil Heaters: Available in two standard diameters, these compact heaters are designed for precise heating control in tight spaces.

Technical Specifications: Detailed specifications include resistance, wattage, voltage, maximum temperature, and dimensions for each product type.

Specifications: Standard heaters have a diameter of 1.9mm with silver-coated copper lead wires insulated with Teflon, and a power and resistance tolerance of ±5%. Heaters with a flat cross-section of 1.4mm x 2.2mm are available for faster heat transfer. Ceramic band heaters feature a steel terminal box and built-in heat-saving insulation. Coil heaters cast in brass have a stainless steel outer casing and built-in thermocouples.

Procedures: De-moisturize heaters before installation by heating at 100°C for 1-2 hours or use soft start controllers. Ensure tight fit installation to avoid air gaps and premature failure. Use precise temperature controllers for high watt density heaters.

Standards and Recommendations: Use quality soft start hot runner controllers for temperature control. Protect lead wire areas from combustible gases and liquids to prevent short circuits. Maintain adapter temperature below 150°C. Ensure all electrical connections are protected to avoid hazards.

Technical Data: Sheath material: SS304, Insulation material: High purity Magnesium Oxide. Voltage range: 110V~440V, Power tolerance: ±10%. Maximum operating temperature for coil heaters: 450°C.

Installation Precautions: Avoid using heaters in environments with combustible gases or vapors. Clean cylinder surfaces before installation to prevent contamination. Do not over-tighten clamping screws to avoid damaging insulation.

Ordering Information: Specify inner diameter, width, wattage, voltage, sheathing material, clamping type, terminal type and location, and thermocouple details if applicable.

Introduction: Coil heaters are used in applications with limited space for heating, such as hot runner nozzles, manifolds, die cast nozzles, and packaging machines. Available in various standard cross-sections: round, square, and flat, with specific dimensions and tolerances.

Technical Specifications: Heaters are made with SS304 and SS316L sheath materials, high purity MgO insulation, and NiCr 80:20 heating elements. They operate within a voltage range of 24 to 250 volts and have a power tolerance of ±10%. Maximum sheath temperature is 750°C, and adapter temperature should not exceed 150°C.

Precautions & Installation: Coil heaters are hygroscopic and should be de-moisturized before installation by heating at 100-120°C for 1-2 hours. Ensure a tight fit during installation to avoid air gaps and premature failure. Use precise temperature controllers due to high watt densities. Avoid rebending lead ends to prevent breakage. Maintain adapter area temperature below 150°C. Stabilized voltage supply increases heater life.

Ready Stock Coil Heaters: A variety of coil heaters with built-in thermocouples are available in stock and can be coiled to requested dimensions at a nominal cost.

Formed Tubular Heaters: Available in stainless steel or Incoloy with specific sheath diameters, featuring high temperature resistant NiCr alloy heating wire and MgO insulation. Accurate dimensional sketches are required for manufacturing.

High Watt Density Cartridge Heaters: Designed for superior performance and longevity, these heaters use NiCr 80:20 conductors and are highly compressed for efficient heat transfer. Available in various diameters and lengths, with specific installation guidelines to ensure proper fit and prevent contamination.

General Precautions: Ensure proper electrical connections to avoid hazards. Use voltage stabilizers and circuit breakers for smooth voltage supply. Protect terminals from moisture and contamination. Regular cleaning of immersion heaters is recommended to extend life. Avoid overheating to prevent damage to heating zones and components. Use quality materials to prevent heater failure.

Introduction: Mica Band Heaters are used in various industries such as injection molding, blow molding, extruders, packaging, laboratory equipment, shoe, and rubber industries. They are designed to provide efficient heating for cylindrical parts.

Technical Specifications: Mica Band Heaters are available with or without outer insulation covers made from materials like stainless steel, brass, and mild steel, suitable for sheath temperatures up to 400°C. A specially designed steel box is used to protect exposed terminals and ensure maximum amperage carrying capacity. Nickel-chrome resistance ribbon wire is engineered for low winding temperature, ensuring maximum heater life and even heat distribution. Selected mica grade and thickness provide excellent thermal conductivity and dielectric strength. Available in various lead terminations and clamping variations. Custom-made heaters with heat-saving insulated covers are available to minimize heat loss.

Technical Data: Sheath Material: SS304 and Brass, Insulation Material: Mica, Heat Saving Insulation: Ceramic Fiber (standard 1/8” thick), Heating Elements: NiCr 60:16, NiCr 80:20, Voltage Range: 110V~440V, Surface Loading: Up to 30W/In2, Power Tolerance: ±10%, HV Testing: 1.5KV between heating element and sheath, Insulation Resistance (Cold): <20M Ohms, Sheath Temperature: Up to 400°C maximum.

Limitations: Minimum Inside Diameter: 25mm, Minimum Width: 35mm, Tolerance Allowed: Diameter -2mm; Width ±2mm, Resistance: ±10%, -5%, Wattage: +5%, -10%.

Ordering Information: Specify inner diameter, width, watts, volts, sheathing material, type of clamping, terminal type and location, thermocouple holes, and quantity. Provide a dimensional sketch for critical locations.

Installation and Precautions: Ensure proper wiring and secure contacts to prevent sparks and heater failure. Use voltage stabilizers and circuit breakers for smooth voltage supply. Ensure junction boxes can withstand ampere loads and movements. Heaters must be tightly clamped to the object to prevent air gaps and poor heat transfer. Terminals should be well insulated to prevent moisture and carbon deposits. Clean the cylinder surface before installation to avoid contamination. Avoid overheating to prevent damage to the heating zone. Use appropriate temperature sensors and controllers for optimal performance.

Distributors: Contact information for ARICO Technology Co., Ltd. and its branches in Taiwan and China is provided for further inquiries and orders.

Catalog excerpts

陶瓷電熱片 Ceramic Band Heater

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Total Solutions for Plastic Machine Desktop 乙太網路 Ethernet AR Series 射/押出機控制系統 Plastic Machine Controllers 固態繼電器 Solid State Relays 溫度控制器 Temperature Controllers 電熱調整器 Heater Power Regulators 位移傳感器 Displacement Transducers 位移傳感器 Displacement Transducers 指示警報器 Indicators / Alarm units 壓力傳感器 Pressure Transducers 壓力控制器 Pressure Controllers 熱澆道溫度控制器 Hot Runner Temperature Controllers 耐高溫高壓熔體壓力計 Melt Pressure Transducers MODBUS 返回目錄

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產品總覽 Products Overview ME/WE/KE Series MN/WN/KN Series MD/WD/KD Series MX/WX Series MF/WF Series 高溫高壓熔體壓力計 Melt pressure Transducers M50 IJ-N (Voltage output)/IJ-D (Digital output) 壓力傳感器 Pressure MJ-N (Voltage output)/MJ-D (Digital output) Transducers TPFADA Transducers MK4 Series 譯碼器 IK4 Series 溫度/壓力/顯示/ 警示/控制儀表 Controller / Alarm unit / Programmer / Indicator 陶瓷加熱片 Ceramic Band Heater Ceramic Band Heater Insulation plus ceramic band heater Air cooled ceramic band heater

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產品總覽 Products Overview 溫度控制器 Temperature Controllers V Series 溫度控制器 Temperature Controllers C Series 溫度控制器 Temperature Controllers A Series 溫度控制器 Temperature Controllers TC Series TC3AO TC3AA 熱澆道溫度控制器 Hot Runner Temperature Controllers 多模穴熱澆道溫度控制器 Multi-Cavity Hot Runner Temperature Controllers 閥門控制器 Valve gate Controller TC5200 射/押出機控制系統 Plastic Machine Controllers AR1260 固態繼電器 Solid State Relay ARD24 Series 固態繼電器 Solid State Relay 訊號轉換器 Signal transmitter 電熱調整器 Heat soft SY Series

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陶瓷電熱片 Ceramic Band Heater --- 產品介紹 --陶瓷電熱片是為了工業界在工程塑膠方面的需要而開發能高溫耐久的電熱片適合應用在新樹脂材料可以應付不斷提昇的加工溫度。陶瓷電熱片是以 80/20 鎳鉻線電阻線圈螺旋繞法製造而成的可以平均地伸展及串接起來穿越製作精良的陶瓷隔板而成電熱片。陶瓷電熱片和纖維一同放在鋸齒狀的不銹鏽鋼套中具有良好的可撓性便於安裝。 --- Introduction --Ceramic Band Heaters were developed to meet industrial recluirements for high temperature long lasting heaters. They are ideally suited to comply with today's new resins, which calls for evcr-increasing process temperatures. Ceramic Band Heaters design consist at a helically wound resistance coil made from 80/20 nichrome wire, evenly stretched and precisely strung through a specially...

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保溫式陶瓷電熱片 Insulation Plus Ceramic Band Heater --- 產品介紹 --- 節省能源 Save Energy 30% 保溫式陶瓷電熱片的設計和製造是為了回應在能源節省及操作效率方面不斷增進的要求。為有效的節省能源我們使用 1 吋厚的粗陶器纖維絕熱罩罩 --- Introduction --The Heaters are specifically designed and engineered to meet the ever increasing demand for energy conservation and to improve operation efficiency capable of generating higher temperature. Energy conservation is achieved by using 1” thick ceramic fiber insulating blanket on the outer surface increasing the overall outer diameter by 2” (min. length required is 4”). Reducing power consumption up to 30%. Because of low thermal conductivity...

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氣冷式陶瓷電熱片 Air Cooled Ceramic Band Heater --- 產品介紹 --氣冷式陶瓷電熱片應用為押出機和吹瓶機提供極佳加熱效率及冷卻能力。電熱片以穿孔金屬板形式製作有 60%開孔面積保證有最大表面積進行冷卻。在電熱片上加上鼓風機蓋是為了放置在鼓風機上。其氣冷式操作優於液冷式特別是低廉的花費、方便的更換、簡易的維謢沒有洩漏的問題及溫度控制均勻等優點。 --- Introduction --Air cooled Ceramic Band Heaters are designed for super ancient and economical cooling on extrusion and blow molding machines. Heater band is 60% open by perforated metal sheet which ensures maximum surface exposure for better cooling. The heater band is covered with blower cover for mounting the blower. Advantages of air cooled over liquid cooled operation includes lower cost, easy...

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出線型式選項 Termination Variations 螺絲型CL Ceramic Terminal cover on post terminals type: CL 螺絲型提供方便的連接方式陶瓷覆蓋可以和螺絲型出線端鎖緊。提供方便、經濟的絕緣可用於 40mm 或更長的電熱片。 Post terminals provide optimum connection. Ceramic covers with openings forleads are screwed onto post terminals providing a convenient, economical insulator. Can be provided on heater length 40mm or more. 插頭型PL High temperature “quick disconnect” Plugs type: PL 本型提供最簡單、快速的方法使電熱片得到能源沒有暴露的出線端或電線可以大幅降低潛在的工安危險可用於 40mm 長的電熱片或更長建議電熱片的容量不要超過 2.5KW。 This provide the simplest and fastest way to apply power to band heaters. This assembly eliminates all live exposed...

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固定方式選項 Clamping Variations --- 產品介紹 Introduction --1. 彈簧加壓固定型ABS 鎖閂和彈簧加壓固定型提供電熱片良好的固定電熱片因熱脹冷縮引起破裂。 2. 標準鎖閂固定型AB 鎖閂和標準固定型可用於全部的電熱片。 1. Spring loaded clamping type: ABS Allen bolt with spring loaded clamping system provides excellent grip of the heater mounted vertically. 2. Standard Allen Bolt clamping type: AB Allen bolt with standard clamping system generally used on all heaters. --- 規格和公差 Specification and Tolerances --阻抗 Resistance 最大功率密度 Max. Watt Density 電壓 Voltage 最高溫度 Maximum Temp. 標準開度 With standard insulation 最小直徑 Minimum Diameter 最小寬度 Minimum Width 一般寬度 Nominal Width 間隙寬度 Gap Between...

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--- 安裝與維謢建議 Installation & Maintenance Recommendations --- 1. 陶瓷電熱片是非常靈活的而且可用較大的寬度一體成型具有安裝容易、減少陶瓷帶來的熱損失和人工安裝成本降低的效益。 2. 安裝前與操作時請將料管表面和電熱片撤底擦拭乾淨。因料管表面或電熱片上若有油污或其他不明之液態污染物將會滲入陶瓷電熱片內在加熱後那些不明物質會碳化而碳化物會造成陶瓷電熱片內之電線短路而導致陶瓷電熱片損壞。 ※主意安裝電熱片時請勿上油以防短路。 3. 在固定陶瓷電熱片請不要將其鎖太緊固定時只要將螺絲鎖好至陶瓷電熱片在料管上用手去推而推不動的力道便可絕對不可以鎖太緊因鎖太緊會導致陶瓷電熱片上之陶瓷碎裂。。陶瓷電熱片在加熱後會自然膨脹而去抓緊料管所以會有很好的接觸面。因此不用像鎖傳統雲母電熱片那樣鎖得非常緊只需含住即可。 4. 為防止過熱或電熱片失效應該安裝適合的溫度控制器感溫線一定避免污染和檢查溫度改變的反應壞的感溫線有可能造成整個加熱區域設備的毀壞。 5. 請參照陶瓷電熱片上之電壓規格配電。 6. 在電熱片沒有斷電前不要進行任何維修工作。 7. 錯誤接線是電熱片燒壞的普遍原因。請讓合格人員進行電熱片的電源接線。 8. 維謢機器時請小心避免被陶瓷電熱片表面溫度燙傷。 1. Ceramic Band Heaters are very...

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微管線圈電熱片 Micro Tubular Coil Heaters --- 產品介紹 --微管線圈電熱片有兩個標準直徑 2.4mm 及 1.9mm(0.094" --- Introduction --Micro Tubular Coil Heaters are manufactured in two standard diameters, 2.4mm and 1.9mm (0.094" & 0.071"). These heaters are swaged and compacted to these diameters and fitted into special clamps to tighten over circular parts for heating purpose. --- 螺旋固定 Screw Clamp --直徑 2.4mm 的微型管狀電熱片形狀是緊彎成圓圈的線圈且套上螺旋固定帶使其裝配於加熱零件的效果更為緊密。這些電熱片以 304 不銹鋼套及外部固定製成。較大的截面積(2.4mm)使它具有較佳的電力特性。我們提供標準尺寸的電熱片具有冷鍛的導線長度為 5"及 7"。J 和 K 型的感溫線可應要求納入外部謢套。 The 2.4mm diameter Micro Tubular Heater is formed into a tightly wound...

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--- 軸心固定 Axial Clamp --- 直徑 1.9mm 的微管線圈電熱片形狀是圓圈且配有特製的蓋子裝配容易。這種名為軸心固定的特製蓋子可容許前端的荷重及可調整性。好的操控性可容許電熱片在多模穴模具使用時減少停機時間這些電熱片配有 5"和 7"的冷鍛導線。。 The 1.9mm diameter Micro Tubular Heater is formed into a coil of predefined dimension and equipped with a special cover for easy fitment. This special cover called Axial clamp allows front end loading and adjustability. Such easy handling saves hours of downtime in case of heater failure in a Multi-Cavity mold. These heaters are offered with staggered cold leads of 5" &7". --- Standard Ready Stock Heaters of 1.9mm --- Lead wires are 18ga Silver coated copper...

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Ceramic_Band_Heaters

Ceramic_Band_Heaters

Catalog excerpts

All ARICO Technology Co., Ltd. catalogs and technical brochures