ProductCatalogue Fibre and polymer processing equipment for laboratory, pilot and industrial scale WetSpinner • AeroSpinner • CelSpinner Mini • Lab • Pilot • Industrial MeltSpinner • MeltBlower • Compounder Areka Teknoloji Ltd. • Tuzla • istanbul • Turkiye 07 machine families 04 laboratory
Open the catalog to page 1Areka builds equipment for both processing routes. The route is set by the polymer: whether it is taken into solution, or melted. Choose the row by the structure you need, the column by the polymer you have. Where the two routes meet. UHM WPE gel is prepared on a twin-screw extruder, then spun, extracted and drawn into high-performance fibre. See page 08. Every configuration is adapted to the polymer and the process. Where a machine is offered at more than one scale, the units are the same in kind and differ in throughput, footprint and degree of automation.
Open the catalog to page 2A spinning-dope dosing unit, using either a piston or a gear pump, feeding a coagulation bath, washing and drawing units, a drying system and a winder. Materials range from hydrogels and cellulose-based polymers to acrylic and UHMWPE. Each system is configured to the polymer. CONFIGURATION Mini 1 LAreka piston pump 1 LAreka piston pump Vacuum reactor with double- stirrer • gear pump • 50 Pa-s at 100 s-1 SPIN PACK 10-100 hole spinnerets 10-1,000 hole with filters spinnerets with filters 10-2,000 hole spinnerets with filters 1 contact roller Contact rollers or air tunnel Wet spinning Dry-jet wet...
Open the catalog to page 3MeltSpinner Extruder, spin pump, spin pack, quench unit, drawing rollers and winder. Multiple drawing godets give effective fibre orientation and improved mechanical performance. Compact, versatile and built for advanced fibre research and product development. AVAILABLE POLYMERS PP, PE, PA, PET, cellulose esters, PLA, PBAT etc. SPIN PACK SPIN PUMP 3.5 cc/rev (35–700 cc/min) 350 bar pressure sensor 3.5 cc/rev (35–700 cc/min) 350 bar pressure sensor 1 godet with separator 1,000 m/min · T max 150 °C 3 godets with separators 3,000 m/min · T max 150 °C 5-inch touch screen full automation 5-inch touch...
Open the catalog to page 45-inch touch screen • temperatures, screw, traverse, collector 5-inch touch screen • temperatures, screw, conveyor Solvent-free throughout. No solvent recovery, no drying train, no effluent. The installation is materially simpler than the solution route for any polymer that will melt.
Open the catalog to page 5The Industrial Spinning Series. One system, three nanofibre production techniques: solution blowing, electrospinning and electroblowing. Compressed air rather than electrostatic force drives fibre formation, which lowers energy consumption, raises productivity and removes the shock hazard of a high-voltage-only system. Available Available Solution blowing • electrospinning • electroblowing AK-PLA • AK-PVA • AK-HA Filtration media • biomaterial webs • protective textiles • acoustic and thermal insulation C1.0 carries no high-voltage supply and is a solution-blowing configuration only. L1.0 and...
Open the catalog to page 6Compounder & FilmCasting A 2-in-1 line combining polymer compounding and film production in a single compact installation, for polymer blends, composites and functional films. Precise parameter control gives consistent film thickness and repeatable output. SCREW CONFIGURATION Counter-rotating twin screw Counter-rotating twin screw FEEDING CONE AVAILABLE POLYMERS Compound / masterbatch, then cast film and split fibre ▸ Polyester · polyamide · polypropylene · polyethylene and other thermoplastics ▸ Formulation development, material research and small-scale production Compounding and film-casting...
Open the catalog to page 7GelSpinner & accessories Gel spinning couples the two routes: UHMWPE gel is prepared on a twin-screw extruder, spun and coagulated, the solvent extracted, and the filament drawn to high orientation. Twin-screw extruder Spin pack & coagulation Drawing units Filament formation High-performance fibre Solvent removal AK-UHMWPE, ultra-high-molecular-weight polyethylene ▸ High-performance filament research · protective textiles, cut- and abrasion-resistant · rope and cordage · thermoplastic-composite reinforcement Configuration-dependent. Specifications are set per project. ▸ No technical data sheet...
Open the catalog to page 8The equipment around the spinning line. Each is supplied configuration-dependent the module is specified to the process it serves, so the values that bind are those in the current technical data sheet for the configuration quoted. Polymer dosing. Syringe and container dosing across three configuration families, il.O ■ i2.0 ■ i3.0. Paired with AeroSpinner and WetSpinner lines. ► Solution feed for electrospinning, electroblowing and wet spinning ► Microfluidic dosing for formulation and microsphere research ► Lab-on-a-chip pumping, droplet generation, microreactor flow control ► Companion supply...
Open the catalog to page 9. WETSPINNER DOSAGE UNITS Areka Gear Pump Areka Syringe Pump Areka Big Pump Small samples Higher viscosity High viscosity, large volume 0 °C to room temperature, or room temperature to TEMPERATURE Room temperature to 20-100 °C material 316L stainless steel OPERATION Batch 316 stainless steel 316 stainless steel Batch • max dead volume Continuous 0 spinneret Thickness Holes 0 hole L/D
Open the catalog to page 10Areka · Polymer Processing Company Wet spinning · Melt spinning · Nonwovens · Nanofibres · Solution- and melt-spun fibres PRODUCT INDEX Peripherals Hearty · Air Triple · Humidity · Evaporator Accessories dosing units · spinnerets · filters Areka Teknoloji Ltd. Tuzla · İstanbul · Türkiye This information corresponds to the present state of our knowledge and is intended as a general description of our products and their possible applications. The user of this product is responsible for determining the suitability of Areka products, whether used singly or in combination with other systems, for its...
Open the catalog to page 119 Pages