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Model 52 Heavy Duty Precision Weld Head

Model 52 Heavy Duty Precision Weld Head

Model 52 Heavy Duty Precision Weld Head

Product catalog summary
Specifications:
The document outlines the specifications for the Model 52 weld head and associated torches used in automated pipe welding systems. Key specifications include:
  • AVC Stroke: 4” standard, with optional extension up to 16”.
  • Torch Oscillation Stroke: 4” standard.
  • Wire Feed Speed: 5 - 200 IPM.
  • Tungsten Size: Options of 3/32”, 1/8”, or 5/32”.
  • Filler Wire Size: Ranges from 0.020” to 0.045”.
  • Wire Spool: Standard 10 lbs., 8” diameter spool.
  • Travel Speed: 0.2—20 RPM, dependent on pipe diameter and torch configuration.
Procedures and Features:
The Model 52 is designed for high-deposition circumferential and flat welding in industrial applications. It supports both Cold and Hot Wire Feed GTAW (TIG) processes and includes features such as:
  • Synchronized torch oscillation and cross-seam steering.
  • Zero-backlash dual gear drive and digital encoder feedback.
  • Water-cooled main housing and tool-less mounting mechanism.
  • On-board wire feed mechanics with single or dual wire feed systems.
Norms and Recommendations:
The document recommends using the Model 52 for applications requiring high-quality orbital pipe welding. It is compatible with AMI Power Supplies and various torch assemblies, including video-equipped torches for remote observation in challenging environments.
Options and Accessories:
Several options and accessories are available to enhance the Model 52's functionality, including:
  • 10 or 40 IPM Travel Motors for increased torque or speed.
  • 300 IPM Wire Feed Motor for special applications.
  • Oscillator Cross-Seam Stroke extensions.
  • Right-Angle Drive for mounting flexibility.
  • Guide Rings and Wire Spool Holders in various sizes.
Special-Function Configurations:
The document details configurations for specific welding needs, such as AVC Tilt, ID Welding, and AVC/OSC Interchange, to accommodate different welding scenarios and constraints.
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Catalog excerpts

Model 52 Heavy Duty Precision Weld Head-1

The widest range of orbital welding equipment in the world The Model 52 is engineered and designed for high-deposition circumferential and flat welding in heavy industrial and harsh field applications where quality requirements are stringent and the use of the GTAW process is beneficial. It is intended for all-position, automated welding of pipe, plate or fittings using the Cold or Hot Wire Feed GTAW (TIG) process. The Model 52 weld head provides all functions necessary for high-quality orbital pipe welding and other elements required for an automated pipe welding system, such as precision guide rings, and one of several AMI Power Supplies. AVC Stroke Torch Oscillation Stroke Wire Feed Speed 4” standard (102 mm) (position encoder) 4” (102 mm) standard up to 16” (408 mm) optional 5 - 200 lPM Tungsten Size Filler Wire Size 3/32”, 1/8” or 5/32” 0.020” - 0.045” (2,3 mm, 3,2 mm, or 4 mm Ø) (0,5 mm or 1,1 mm Ø) Wire Spool 10 lbs. 8” Ø standard spool (4,5 kg, 203 mm Ø spool) Torch Cross-Seam Steering Range Max. Wall Thickness 4.00” (102 mm) position encoder Depends on torch type, options and accessories Travel Speed Radial Clearance Range Axial Clearance Range 0.2—20 RPM (position encoder) Depends on pipe diameter, torch type and configuration 6.56” (167 mm) minimum Depends on torch type and options 15.75” (400 mm) minimum A variety of water-cooled torches are available. Compatible Power Supply: Model 415 Compatible with many AMI torch assemblies, including video-equipped torches.

 Open the catalog to page 1
Model 52 Heavy Duty Precision Weld Head-2

STANDARD FEATURES Synchronized torch oscillation. 4” (102 mm) arc and oscillator slides. Cross-seam steering. Exclusive, zero-backlash dual gear drive. Digital encoder feedback on all functions. Water-cooled main housing. Tool-less mounting mechanism. On-board wire feed mechanics, single or dual wire feed system. TORCH OPTIONS The M52 weld head provides a durable, extremely versatile, heavy-duty platform for using a variety of torch options: Single or dual wire entry torches. Narrow-Gap Torches up to 12” (305 mm) deep groove. Torches for remote welding with Vision. Hot or Cold Wire options. Custom-designs...

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Model 52 Heavy Duty Precision Weld Head-3

Í2 HEAVY-DUTY PRECISION WEID HEAD The AMI NGT (Narrow-Gap Torches) were designed to perform narrow groove heavy-wall pipe and vessel welds, with less heat input and shorter weld times than conventional narrow gap equipment. These torches use a rotating tungsten, which provides mechanical manipulation of the arc and wire feed within the groove. The integral gas cup provides direct gas shielding of the tungsten and the weld melai. The rotating electrode assures excellent side wall fusion and minimizes weld defects. The rotating electrode in conjunction with the narrow preps, allows deposition rates...

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Model 52 Heavy Duty Precision Weld Head-4

OPTIONS The Model 52 weld head and torch are just two of the elements required for an automated pipe welding system. Precision guide rings providing positive, gear-driven traction, AMI’s Model 415 Power Supply, and many other options offer a complete system suitable for high-quality orbital pipe welding of a wide range of applications with excellent productivity. 10 or 40 IPM Travel (rotation) Motors: for applications requiring more torque or faster travel. 300 IPM Wire Feed Motor: for use with special-application torches. Oscillator Cross-Seam Stroke: 4” (102 mm) standard, range increases available...

 Open the catalog to page 4
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.