Model 4-500 BENCH-TOP WELD HEAD

Product catalog summary

Overview: The document provides details about the Model 4-500, a fully integrated orbital tube weld head designed for high-production bench welding of tubing, fittings, valves, and other small component assemblies. It is particularly suited for industries requiring high-integrity, high-purity welded assemblies such as semiconductor, aerospace, and biopharmaceutical sectors.

Specifications:

Stainless steel, ball-bearing gear-drive.
Ceramic heat shields for high duty cycle operation.
Water-cooled base unit, tooling, and rotor for increased longevity.
Torque-limited clutch to protect the drive-train.
Rotation Speed: 1.00 – 20.00 RPM.
Tungsten Size: 0.040” (1 mm).
Tooling Plate: 12”x12” (305 x 305 mm).
Tube Size Range: 0.093” - 0.500” (2.4 - 12.7 mm).
Max. Weld Current: 75 A.
Cable Length: 20 ft. (6.1 m).

Features: The Model 4-500 is compatible with all Model 9-500/9-500C tooling and all AMI Power Supplies. It includes a variety of clamp assemblies, some universal and others specific to applications.

Tooling: The tooling includes an assortment of supports and fixture blocks for rapid and repeatable alignment and positioning of welded components. The Model 4-500 can be fitted with heavy-duty tooling for increased component support and automatic radial positioning of mini-fittings.

Contact Information: Arc Machines, Inc. has offices in the USA, UK, Germany, and Switzerland. Contact details for each location are provided for further inquiries.

Catalog excerpts

BENCH-TOP WELD HEAD The widest range of orbital welding equipment in the world The Model 4-500 is a fully integrated orbital tube weld head with an available component support and position tooling plate. It is designed for high- production bench welding of tubing, fittings, valves and other small component assemblies. The Model 4-500 is ideally suited for sub-assembly of components for semiconductor, aerospace, biopharmaceutical and all other industries requir- ing high-integrity, high-purity welded assemblies. Weld head tooling consists ot a variety ot clamp assemblies. Some ot which are universal, accommo- dating numerous fitting types, while other tooling is • All stainless steel, ball-bearing gear-drive. • Ceramic heat shields protect housing trom heat and allow high duty cycle operation. • Water-cooled base unit, tooling and rotor facilitates high duty cycles and increases weld head longevity. • A torque-limited clutch protects the drive-train from damage. Rotation Speed Tube Size Range Tungsten Size Tooling Plate Max. Weld Current Cable Length O A variety of tooling available. O Compatible with all Mode! 9-500/9-500C tooling and all AMI Power Supplies. www.arcmachines.com [email protected]

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TOOLING The available fixturing/positioning plate is provided with an assortment of supports and fixture blocks. This tooling facilitates rapid and repeatable alignment and positioning of multiple welded components. Model 4-500 fitted with heavy-duty tooling for increased component support and automatic radial positioning of mini-fittings. Model 4-500 without tooling plate. Model 4-500 fitted with Model 9-500TCA (narrow) tooling. Leaders & Innovators in Automated Orbital Welding For further information please visit our website or contact us at 1-818-896-9556 HEADQUARTERS Arc Machines, Inc. EUROPEAN...

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