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Biopharmaceutical shipping - case study

Biopharmaceutical shipping - case study

Biopharmaceutical shipping - case study

Product catalog summary
Overview: The document outlines the shipping process of bio-pharmaceutical products from the UK to various European destinations, focusing on the use of dry ice for maintaining frozen conditions during transit. The installation of Triventek equipment has led to significant cost savings and operational efficiencies.
Specifications: The installation includes 2x Triventek PE80 Pelletizers, 2x Triventek RE80 Recovery Units, and 2x Bitzer LH104/4TCS8.2Y Condensers. The equipment was installed in a space approximately 6m x 2m, near the packing stations and liquid nitrogen bay.
Cost Data: The initial cost for Triventek equipment was £96,000, with additional costs for liquid CO2 and vessel rental. The installation cost was £20,000, with a cash payback period of 22 months. Post-payback, the cost of dry ice is reduced to £0.20/kg, resulting in a 63% ongoing cost reduction.
Financial Performance: The internal rate of return is 25.3%, with an operating profit before depreciation of £630,401. The payback period is approximately 2.04 years.
Operational Insights: The Packaging Department reported satisfaction with cost and waste reduction. Previously, 25% of bought-in dry ice was wasted due to over-ordering. On-site production reduced this to 5%. Freshly produced dry ice lasts longer, and the rhythm of production aligns with shipping needs.
Installation and Safety: A comprehensive risk assessment was conducted, including a Pressure Equipment Directive (PED) assessment. CO2 levels were monitored and found to be safe. Simple wall ventilation was adequate, and no excess gas concentrations were detected.
Comments and Recommendations: The installation was successful due to the proactive approach of the Packaging Department. An unexpected fault with a high-pressure cooling alarm was resolved with factory support. The document notes that the RE80-C model now includes built-in condensers, simplifying future installations.
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Catalog excerpts

Biopharmaceutical shipping - case study-1

Biopharmaceutical Shipping - Bio-pharmaceutical products shipped frozen from UK to destinations throughout Europe Bio-pharmaceutical products shipped frozen by common carrier (courier and airfreight) from UK to destinations throughout Europe. Materials are ship-ped Mon-Thursday on a two-shift basis. 2x Triventek PE80 Pelletizer (8mm extrusion plates) 2x Triventek RE80 Recovery Units 2x Bitzer LH104/4TCS8.2Y Condensers* Installation date: Bought-in dry ice: Estimated excess wastage bought-in over on-site: Triventek Equipment: Liquid CO2: Vessel rental: Installation**: Cash Payback: Dry Ice cost after payback: Ongoing cost reduction: Dry Ice cost after payback: Ongoing cost reduction: Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · [email protected] · www.aquila-triventek.com

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Biopharmaceutical shipping - case study-2

Biopharmaceutical Shipping - Bio-pharmaceutical products shipped frozen from UK to destinations throughout Europe Internal rate of return: Operating profit before depreciatio: Years payback: Installation: Approximately 6m x 2m space was found within 10m of the packing stations, and next to the liquid nitrogen bay for the installation of the PE80 and RE80 equipment Recovery Units during installation The vessel was located immediately outside with approx 10m of insulated pipework running from the front of the horizontally-arranged tank. A hard-standing was made for the external Bitzer condensers...

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Biopharmaceutical shipping - case study-3

Biopharmaceutical Shipping - Bio-pharmaceutical products shipped frozen from UK to destinations throughout Europe Operation: Packaging Department management and opera-tives expressed their satisfaction on the following points: • Cost reduction • Waste reduction: it was estimated by packaging staff that previously approx 25% of bought-in dry ice had to be thrown away, having been over-ordered to cover fluctuations in demand. It was estimated that 5% of on-site produced dry ice needed to be ‘over-produced’ to cover unexpected eventualities. This is calculated as 20% excess waste for bought-in compared...

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Biopharmaceutical shipping - case study-4

Biopharmaceutical Shipping - Bio-pharmaceutical products shipped frozen from UK to destinations throughout Europe | • Labour time to start-up the equipment and to replace filled boxes was thought to be negligible, and similar to time unloading bought-in boxes, ordering etc. i • One unexpected fault occurred within two weeks of commissioning when a high pressure cooling alarm was triggered. This was dealt with by opera-tives with phone support from the factory. ! • Simple non-powered wall ventilation proved adequate and no instances of excess gas concentra-tion, or triggering of the exhaust system,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.