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MOD-WELD®

MOD-WELD®
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MOD-WELD®

Product catalog summary
Introduction
The document provides an overview of MOD-WELD robotic welding solutions, focusing on the ARC Mate and Cobot series. It emphasizes benefits such as increased productivity, consistent weld quality, and comprehensive support.
Why Choose MOD-WELD?
  • Enhanced productivity with existing labor.
  • Improved throughput with FANUC Thick Plate Weld software.
  • Accurate and consistent welds for higher quality.
  • Lifetime support through FANUC's 'Service First' initiative.
MATE Series
  • Features FANUC ARC Mate Series robots with Rockwell controls.
  • Ease of use with operator interfaces and compatibility with Miller or Fronius power supplies.
  • Designed for high-volume production with automated fixture readiness and available positioners.
MAC Series
  • Includes FANUC CRX cobots with easy programming via APT Clever Torch.
  • Quick deployment and setup, safe for human interaction.
  • Features '8 Years Zero Maintenance' for FANUC CRX.
MAC Cart
  • Collaborative robot for arc welding with a 6-axis FANUC CRX-10iA/L robot.
  • Specifications include a 55” reach, 110v power, and a custom MOD-WELD torch roller dress-out.
  • Standard features include a mobile cart with lockable storage and wire feed accessibility.
MAC Traveler
  • Mobile base with FANUC CRX collaborative robot and APT Clever Torch.
  • Specifications include a 74” reach and 110v power.
  • Features stabilizer outriggers and gas bottle storage.
MAC Bundle
  • Available with FANUC CRX-10iA/L or CRX-25iA robots.
  • Includes APT Clever Torch teach guidance and customizable options for different materials.
Robot ARC MATE Cell
  • Offers single and dual station configurations with various table sizes and robot models.
  • Equipped with Rockwell PLC/HMI interfaces and additional equipment options like tip reamers and exhaust hoods.
Software Options
  • PMC Fronius Pulse Multi-Control for stable arc and low-spatter welding.
  • LSC Fronius Low Spatter Control for high-quality weld seams.
  • CMT Fronius Cold Metal Transfer for high-performance welding across various materials.
  • TPW FANUC Thick Plate Weld Package for touch sensing and seam tracking.
Power Supply Options
  • Miller and Fronius power supplies available with various configurations for different welding needs.
Features & Specifications
  • Software Options: Details on welding software options including PMC, LSC, and CMT for different welding needs.
  • Equipment Options: Includes TR Tip Reamer, Nozzle Spray, and Wire Snip system, additional Allen Bradley I/O, and a 3-position closed center valve.
  • Miller and Fronius Welding Systems: Various models with features like air-cooled and water-cooled torches.
Dual Station Systems
  • Rotary Table, H-Frame, Ferris Wheel, and Headstock/Tailstock Models: Equipped with a 6-axis robot, varying robot reach, cell footprint, and payload capacities.
Welding Techniques
  • CMT Welding: Suitable for joining steel and aluminum with minimal distortion.
  • PMC and LSC Processes: Provide precise control over the weld pool and improved arc stability.
  • Thick Plate Weld Package: Recommended for use with 500 amp power sources and water-cooled weld guns.
Functionality
The system performs search motions to locate parts using sensor input, adjusting the robot path for optimal welding conditions, enhancing productivity and reducing defects.
Benefits
The system is compatible with all welding power supplies and processes, versatile across different joint configurations and material thicknesses, providing a reliable and cost-effective solution for high-quality welds.
ARC Control Software
The Thick Plate Weld Package integrates Touch Sensing and Through Arc Seam Tracking, simplifying user interaction with easy-to-use interfaces.
MATE Operator Interface
Includes tabs for different functions: SYSTEM, OPERATION, ROBOT, I/O, and PRODUCTION, featuring visual factory concepts for efficient information conveyance.
MOD-WELD Welding Fixtures
Designed for accuracy and repeatability, featuring hardened contact points, adjustable locating materials, and lightweight aluminum baseplates.
Additional Information
For more details, visit aptmfg.com/welding.
See more

Catalog excerpts

MOD-WELD®-1

Robotic Welding Cobot ending Patent P

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MOD-WELD®-2

Produce more with the labor you have FANUC Thick Plate Weld software package Double your throughput, quicker to market Accurate and consistent welds Higher productivity and quality FANUC “Service First” – Lifetime Support FANUC CRX cobot Ease of programming with APT Clever Torch Miller or Fronius Power Supply Quick to deploy and setup Safe for human collaborative interaction FANUC CRX “8 Years Zero Maintenance” Other Features & Options MATE Series • • • • • • • FANUC ARC Mate Series robot Rockwell controls Ease of use operator interface Miller or Fronius Power Supply High volume production Automated...

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MOD-WELD®-3

FEATURES & SPECS Collaborative Robot for Arc Welding Exclusive with FANUC Cobot System Model Robot Cart Standard Features: • APT Mobile Cart welded construction powder coat finish. Robot Reach Robot Power Robot Programming Tablet Only • 6” Casters for ease of movement Robot Torch Guidance Clever Torch Teach Guidance • Lockable box for FANUC Tablet Torch Roller Dress-out MOD-WELD Custom Cart Footprint • Ready to accept accessories. Cart Table Work Space • Wire feed accessibility Cart Table Hole Size Approx Weight w/ Welder Torch 40”W x 78” D 40” W x 58-1/2” D 16mm Dia, 2"x2" Hole Pattern 1300...

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MOD-WELD®-4

Side carts have locations for “wide” and “narrow” accessories Accessories are built with 14 ga steel, powder coated for durability. Drawers and Shelves All drawers have ball bearing slides for smooth function. Patents Pending Shallow drawer - Narrow E Inner Dimensions: 8.8"W x 14.8"L x 2.4"H B Shallow drawer - Wide Inner Dimensions: 18.8"W x 14.8"L x 2.4"H D Medium drawer - Narrow E Inner Dimensions: 8.8"W x 14.8"L x 3.9"H B Medium drawer - Wide Inner Dimensions: 18.8"W x 14.8"L x 3.9"H D Drawer divider set for narrow drawers Fits in: DW1025, DW1040 Drawer divider set for wide drawers Fits in:...

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MOD-WELD®-5

FEATURES & SPECS Traveler Standard Features: MAC Traveler Specs Exclusive with FANUC Cobot • Mobile Base welded construction, powder coat finish with Stabilizer Outriggers • FANUC CRx Collaborative Robot • APT Clever Torch for ease of movement and teaching the robot. • Gas bottle storage on mobile base System Model Robot Reach Robot Power Robot Programming Tablet Only Robot Torch Guidance Clever Torch Teach Guidance Torch Roller Dress-out MOD-WELD Custom • 6” Casters for ease of movement Footprint (outriggers deployed) Approx Weight w/ Welder Choose Your Power Supply Fronius TPSi, air-cooled...

 Open the catalog to page 5
MOD-WELD®-6

FEATURES & SPECS Bundle Standard Features: MAC Bundle Specs Exclusive with FANUC Cobot • FANUC CRX-10iA/L or FANUC CRX-25iA Collaborative Robot with APT Clever Torch teach System Model button software package ready to teach and weld • Operator pushbutton panel integrated to robot controller. Cycle start, teach enable • End user responsible for installation of robot, controller, etc. to existing fixture table, base, or pedestal • Base model is configured to weld steel (hard metal), soft metals require additional options Robot Reach Robot Power Robot Programming Tablet Only Robot Torch Guidance...

 Open the catalog to page 6
MOD-WELD®-7

Robot ARC MATE Cell FEATURES & SPECS Single Station Fixed Wide Table Single Station Fixed Wide Table System Model Robot Reach Cell Footprint Table Work Space Available Valve Bank Space (4) closed center / (4) Blanks Operator Interface/Recipe Rockwell PLC/HMI Interface 16mm Dia 2" x 2" Hole Pattern Table Hole size Choose Your Power Supply Fronius TPSi, air-cooled torch for welding steel. Comes with .035 wire feed rollers 400i 3PH Power. Optional consumable or replacement parts up to 1/16 350C Auto-Continuum™ 3PH or Auto-Deltaweld™ 1PH, air-cooled torch for welding steel. Comes with .035 wire feed...

 Open the catalog to page 7
MOD-WELD®-8

Robot ARC MATE Cell FEATURES & SPECS Dual Station Fixed Table Dual Station Fixed Table System Model Robot Reach Cell Footprint Table Work Space 2 @ 20" x 16" each 2 @ 30" x 20" each 2 @ 40" x 36" each 8 in 8 out Available Valve Bank Space (4) closed center / (4) Blanks Operator Interface/Recipe Rockwell PLC/HMI Interface 16mm Dia 2" x 2" Hole Pattern Table Hole size Choose Your Power Supply Fronius air-cooled torch for welding steel. Comes with .035 wire feed rollers 400i TPSi, 3PH Power. Optional consumable or replacement parts up to 1/16 350C Auto-Continuum™ 3PH or Auto-Deltaweld™ 1PH, air-cooled...

 Open the catalog to page 8
MOD-WELD®-9

Robot ARC MATE Cell FEATURES & SPECS Dual Station Rotary Table Dual Station Rotary Table System Model Robot Reach Cell Footprint Table Work Space Available Valve Bank Space (4) closed center / (4) Blanks Operator Interface/Recipe Rockwell PLC/HMI Interface 16mm Dia 2" x 2" Hole Pattern Table Hole Size Choose Your Power Supply Fronius air-cooled torch for welding steel. Comes with .035 wire feed rollers 400i TPSi, 3PH Power. Optional consumable or replacement parts up to 1/16 350C Auto-Continuum™ 3PH or Auto-Deltaweld™ 1PH, air-cooled torch for welding steel. Comes with .035 wire feed rollers....

 Open the catalog to page 9
MOD-WELD®-10

Robot ARC MATE Cell FEATURES & SPECS Dual Station H-Frame Dual Station H-Frame System Model Robot Reach Cell Footprint Headstock/Tailstock Span Max Payload 1,000lbs Each Station Available I/O Available Valve Bank Space (4) closed center / (4) Blanks Operator Interface/Recipe Rockwell PLC/HMI Interface Max Servo Rotation Diameter Floor to Center Outboard Servo Choose Your Power Supply Fronius TPSi, air-cooled torch for welding steel. Comes with .035 wire feed rollers 400i 3PH Power. Optional consumable or replacement parts up to 1/16 350C Auto-Continuum™ 3PH or Auto-Deltaweld™ 1PH, air-cooled...

 Open the catalog to page 10
MOD-WELD®-11

Robot ARC MATE Cell FEATURES & SPECS Dual Station Ferris Wheel Dual Station Ferris Wheel System Model Robot Reach Cell Footprint Headstock/Tailstock Span Max Payload Available I/O Available Valve Bank Space (4) closed center / (4) Blanks Operator Interface/Recipe Rockwell PLC/HMI Interface Main axis rotation diameter Outboard Servo Rotation Diameter Floor to Center Outboard Servo Choose Your Power Supply Fronius air-cooled torch for welding steel. Comes with .035 wire feed rollers 400i TPSi, 3PH Power. Optional consumable or replacement parts up to 1/16 350C Auto-Continuum™ 3PH or Auto-Deltaweld™...

 Open the catalog to page 11

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.