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APSOseal® Molded Seals

APSOseal® Molded Seals

APSOseal® Molded Seals

Product catalog summary
Molded Seals Overview
Custom-fabricated molded seals are designed for applications where standard sealing elements are insufficient. These seals are tailored to specific applications using special molds and dies, ensuring optimal performance through the right material choice and seal design.
Engineering Expertise
Angst+Pfister offers comprehensive engineering services, including material selection, seal geometry design, and surface treatment options. They utilize CAD/CAM design and FEM simulation to develop solutions that meet customer-specific requirements.
Fabrication Techniques
The production of molded seals involves various techniques such as injection, compression, or transfer molding, depending on the seal's geometry and material. Surface treatments are also available to enhance seal performance.
Logistics and Availability
Angst+Pfister ensures fast product availability through a global procurement network and a logistics center with over 120,000 stock-keeping units. They offer flexible delivery options and an ISO 9001:2008-certified quality assurance system.
Material Properties
The document lists various elastomers used in molded seals, detailing their hardness, temperature range, and resistance properties. For example, NBR is resistant to oils and greases, while FFKM offers exceptional chemical resistance and thermal stability.
Application Examples
Examples include rotary seals for food production and static seals for plumbing and coffee machines, demonstrating the versatility and effectiveness of molded seals in various industries.
Compliance and Safety
Angst+Pfister provides materials that meet international and country-specific standards, ensuring safety in applications involving contact with drinking water, food, or pharmaceuticals.
Specifications and Advantages
  • Flexible sealing lips with optimized geometry.
  • Designed for specific deployment purposes, requiring minimal installation space.
  • Double-acting capability with desired overflow under minimal counterpressure.
  • Optimized materials tailored for specific applications.
Comparison with Standard Seals
  • Standard seals often have inflexible sealing lips and are not dimensioned properly for installation spaces.
  • Molded seals offer better force/displacement ratios, compensate for large plastic tolerances, and ensure leak-tightness under various conditions.
Development Process
  1. Mutual formulation of the application problem.
  2. Designing the seal environment with the user.
  3. CAD-supported seal proposals and FEM simulations.
  4. Prototype fabrication and testing.
  5. Approval and optimization of prototypes.
  6. Series mold fabrication and sample delivery.
  7. Approval and deployment of series seals.
Conclusion
Molded seals offer a high-performance solution for customer-specific applications, providing optimum functionality, adaptability, and ease of installation. They are particularly advantageous for bridging large installation tolerances and optimizing friction in dynamic deployments.
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Catalog excerpts

APSOseal® Molded Seals-1

MOLDED SEALS Customized solutions with molded seals MOLDED SEALS Molded seals – customized solutions from a single source Product & services from Angst + Pster Group APSOseal® Molded seals: The better solution for customer-specic applications Molded seals perfectly adapted to specic deployment purposes offer a variety of advantages over standard sealing elements and deliver an unparalleled degree of leak-tightness. In direct collaboration with customers, Angst + Pster’s expert engineering team devises customized solutions for a vast array of different sealing tasks. Application examples: Innovative advances based on molded seals (I) Prole seals from Angst + Pster cover a virtually limitless range of applications: a special rotary seal for bulk solids, for example, ensures that nary a grain gets lost in the production of food, while a specially developed static lip seal produces optimum sealing action against pneumatic air pressure in a ow control valve. Molded Seals Supply (and Solution) Partner The Angst + Pster Group is a leading international technical distributor and service provider for high-end industrial components. As a supply and solutions partner for engineering plastics, sealing, uidhandling, drive, and antivibration technology as well as sensors, Angst + Pster combines efcient logistics concepts with comprehensive product application engineering services. Besides providing customer-specic parts, the group offers a product range consisting of approximately 150,000 standard items. Engineering – across-the-board expertise Our core product divisions Angst + Pster places its extensive experience in developing application-specic molded seals entirely at the service of its customers. Expert consulting services that range from choosing the right material to designing the seal geometry and dening possible surface treatments form the basis for customized solutions. In addition to taking all application parameters into account, Angst + Pster naturally also takes aspects such as cost effectiveness and easy assembly and installation into consideration. Alongside CAD/CAM design services, nite elements method (FEM) simulation is available during the development process to simulate especially challenging tasks. Angst + Pster’s engineering expertise results in perfect molded seals that optimally meet customer-specic requirements and custom application specications. Application examples: Innovative advances based on molded seals (II) The deployment spectrum is especially pertinent to many areas of everyday life: a molded static seal for drainage applications meets exacting plumbing technology demands for effectiveness and durability, while a special capsule sealing element for coffee machines stays absolutely leak-tight at hot drinking water temperatures of up to 90°C. APSOplast ® Engineering Plastics Technology APSOseal® Sealing Technology APSOuid® Fluid Handling Technology APSOdrive® Drive Technology Fabrication – quality down to the tiniest detail APSOvib® Antivibration Technology Optimum molded seals are the result of the fabrication method best suited for the sealing application involved. Injection-, compression- or transfer-molding techniques are employed depending on the geometry, unit production volume and material. Angst + Pster also provides a wide array of surface treatments. Resistances/main properties Logistics – fast-track procurement routes +300 +200 +100 Shore A 0 Temperature range –100 Hardness –200 Material designation –300 Seals for every application: Materials and compliance certications The wide range of specially certied materials meets international as well as country-specic standards. Regardless of whether the application involves contact with drinking water, food or pharmaceutical products, Angst + Pster ensures customers safety in all sealing situations. Acrylonitrile-butadiene elastomer 40–90 HNBR Hydrated NBR elastomer 40–90 Oils and fuels; excellent mechanical properties CR Chloroprene elastomer 20–90 Alkalis, alcohols, lubricants, glycols, ozone, coolants; only limited resistance to mineral oil and grease; resistant to aging and weathering VMQ Silicone elastomer 30–80 Broad temperature range, animal and vegetable oils and greases, water, diluted saline solutions; not for silicone oil and grease; resistant to ozone and weathering Fuels, mineral and synthetic oils and greases; resistant to ozone and weathering Angst + Pster offers its customers fastest possible product availability also for custom-fabricated molded seals. Our worldwide procurement network ensures relatively short delivery times. Blanket purchase agreements can be combined with rolling planning, just-in-time or kanban deliveries. A state-of-the-art logistics center warehousing approximately 120,000 different stock-keeping units is the linchpin of Angst + Pster’s logistical services. Our ISO 9001:2008-certied complete quality assurance system greatly simplies incoming goods inspection procedures for customers. EDI integration or purchasing through Angst + Pster’s APSOparts® online shop present additional ways to optimize logistics costs. Mineral and vegetable oils and greases, alkalis, water, glycols, alcohols, saline solutions FVMQ Fluorosilicone elastomer 30–80 FKM Fluoroelastomer 65–90 High temperatures, chemicals, oils, aliphatic hydrocarbons (fuels), non-ammable hydraulic uids FFKM Peruoroelastomer (Kalrez®) 60–90 Exceptional chemical resistance and thermal stability; longest service life with superior sealing reliability in critical applications EPDM Ethylene-propylene-diene monomer elastomer 30–90 Hot water and steam, glycol-based brake uids, many organic and inorganic acids and bases; not suitable for mineral oils and greases; good resistance to aging and weathering Switzerland Germany Italy Belgium Angst + Pster AG Thurgauerstrasse 66 Postfach CH-8052 Zürich Phone +41 (0)44 306 61 11 Fax +41 (0)44 302 18 71 www.angst-pster.com [email protected] Angst + Pster GmbH Schulze-Delitzsch-Strasse 38 DE-70565 Stuttgart Phone +49 (0)711 48 999 2-0 Fax +49 (0)711 48 999 2-69 www.angst-pster.com [email protected] Angst + Pster S.p.A. Via Montefeltro 4 IT-20156 Milano Phone +39 02 30087.1 Fax +39 02 30087.100 www.angst-pster.com [email protected] Angst + Pster N.V. S.A. Kleine Laan 26c BE-9100 Sint-Niklaas Phone +32 (0)3 778 0128 Fax +32 (0)3 777 8398 www.angst-pster.com [email protected] Austria Netherlands China Angst + Pster Ges.m.b.H. Floridsdorfer Hauptstrasse 1/E AT-1210 Wien Phone +43 (0)1 258 46 01-0 Fax +43 (0)1 258 46 01-98 www.angst-pster.com [email protected] Angst + Pster B.V. Boerhaavelaan 19 NL-2713 HA Zoetermeer Phone +31 (0)79 320 3700 Fax +31 (0)79 320 3799 www.angst-pster.com [email protected] Angst + Pster Trade (Shanghai) Co. Ltd. Rm 1402, West Tower Zhong Rong Hengrui Building No. 560 Zhangyang Road CN-Shanghai 200122 Phone +86 (0)21 5169 5005 Fax +86 (0)21 5835 8618 www.angst-pster.com [email protected] Angst + Pster SA Chemin de la Papeterie 1 CH-1290 Versoix Phone +41 (0)22 979 28 00 Fax +41 (0)22 979 28 78 www.angst-pster.com [email protected] France Angst + Pster SA Boîte postale 50115 33, rue des Chardonnerets ZAC Paris Nord ll FR-95950 Roissy CDG CEDEX Phone +33 (0)1 48 63 20 80 Fax +33 (0)1 48 63 26 90 www.angst-pster.com [email protected] 82881_Brosch_Formdichtungen_EN.indd 1 08.8620.2801 A+P Group_NP 11_2010_5000 DE_ODW NBR Special sealing applications require special solutions. Custom-fabricated molded seals are called for in situations where deployment or basic operating conditions push standard sealing elements to their limits. These custom-molded seals are precisely tailored to the specic application at hand and, as their name implies, are manufactured using special forming molds and dies. Optimal shaping of the sealing lip and the right choice of material and hardness are crucial prerequisites for a reliably functioning molded seal. The natural resilience of elastomeric sealing materials provides a virtually constant sealing force. 01.02.11 16:53

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