High-Performance Tools for Automatic Lathes and Micromechanics
This document provides comprehensive information on high-performance tooling solutions for automatic lathes and micromechanics, focusing on the Applitec Swiss tooling range for the 2022-2024 edition.
Index and Product Lines
The document is organized into various product lines such as SWITCH-LINE, CUT-LINE, EVOCUT-LINE, and others, each addressing specific machining needs. The TOP-LINE series is noted for its versatility and compatibility with different tool holders.
Specifications and Machining Data
Detailed specifications for the 700 series are included, covering dimensions, radius, grade, and machining geometry. Machining data for different materials, such as free-cutting steel, stainless steel, and titanium, with recommended cutting speeds, depths, and feeds, are provided.
Clamping Systems
The Applitec 700 series features a shifted teeth clamping system with two screws, allowing easy insert changes without removing the tool holder. Different clamping types, including standard and type B, are described.
Cutting Geometries and Recommendations
Various cutting geometries are discussed, such as positive geometries with reinforced cutting edges for better tool life in abrasive and tough materials. Recommendations for parting off and turning operations emphasize efficient chip control and regrinding capabilities.
Micro-Grain Grades
Details on micro-grain grades, including tough and wear-resistant options, are provided. These grades are suitable for machining a range of materials, including stainless steel, titanium, and non-ferrous metals, with specific recommendations for each.
Standard Machining Data
Indicative machining parameters are provided for turning and parting off operations, with specific values for cutting speed, depth of cut, and feed rates for various materials.
Overview: This document is a technical catalog for various machining tools and inserts under the PRO-LINE brand. It includes specifications for back turning, grooving, threading, chamfering, and parting off tools, along with their availability and stock information.
Sections:
- Back Turning Tools: Includes models like 643XS, 643VX8, and 643VUX, with specifications such as angles, radii, and dimensions. These tools are designed for operations like back turning and are available depending on stock.
- Grooving and Turning Tools: Models such as 634/644 and 644X5 are detailed with dimensions and angles. These tools are used for grooving and turning operations, with availability based on stock.
- Threading Tools: Includes models like 636X and 646X, with specifications for threading angles and pitches. The document provides details on partial and full metric profiles.
- Chamfering Tools: Models like 635-90 and 645-90 are specified for chamfering operations, with details on angles and dimensions.
- Parting Off Tools: Various models such as 651, 661, and their variants are listed with specifications for angles, dimensions, and coatings. These tools are used for parting off operations, with options for different coatings on request.
- Tool Holders: Includes models like 650/660 and 650-JET/660-JET, with specifications for dimensions and included accessories like screws and keys. Some holders have integrated coolant supply.
- Radius Inserts: Models like 637/647 and 647ZX10 are detailed for radius operations, with specifications for dimensions and angles.
- Blank Inserts: Models like 631-EP/641-EP and 651-EP/661-EP are specified for blank insert operations, with details on polished cutting faces and optional coatings.
Key Features:
- Availability is dependent on stock, with some models offering additional coatings upon request.
- Tools are designed for specific operations such as back turning, grooving, threading, chamfering, and parting off.
- Each tool holder comes with necessary accessories like screws and keys, and some include integrated coolant supply.
- Honed edges and polished cutting faces are highlighted for better chip control and cutting efficiency.
Spare Parts and Accessories
This section provides a list of spare parts and accessories, including tool holders and clamping recommendations. Specific articles and torque recommendations are provided for different models such as 630, 640, 650, and 660. Availability is dependent on stock.
Machining Parameters and Grades
The document outlines standard machining data and recommended cutting parameters for various materials like steel, stainless steel, aluminum, and titanium. It also describes different grades of micro-grain materials, highlighting their suitability for various machining conditions, such as interrupted cuts and high-temperature resistance.
Tool Holders
Details on tool holders, including dimensions and part numbers, are provided. Each holder comes with screws and a key. Variants with integrated coolant supply are also mentioned.
Cutting and Turning Operations
Sections cover operations like parting off, front turning, back turning, grooving, and threading. Specific types and angles for each operation are detailed, along with the corresponding part numbers.
Recommendations and Best Practices
Recommendations for clamping and torque settings are provided to ensure optimal performance. The document emphasizes the importance of selecting the right grade and tool holder for specific machining tasks to achieve the best results.
Specifications:
Each tool holder is supplied with screws and a key. The document outlines various grooving inserts for retaining rings, front turning, and grooving and turning operations. These inserts are compliant with DIN6799 and DIN471 standards.
Procedures:
The document provides detailed specifications for different types of inserts and holders, including dimensions and part numbers. It also includes machining parameters such as cutting speed, depth of cut, and feed rate for various materials like steel, stainless steel, aluminum, copper, and titanium.
Standards and Norms:
The inserts and holders adhere to DIN6799 and DIN471 standards, ensuring compatibility and reliability in machining operations.
Recommendations:
Application recommendations are provided for different materials, emphasizing the importance of selecting the right insert geometry and grade for specific machining conditions. The document highlights the use of Applitec tools for high performance even under unfavorable conditions.
Key Data from Tables:
The tables list various inserts and holders with their respective dimensions, part numbers, and recommended machining parameters. The document also categorizes inserts based on their suitability for different materials and machining conditions, such as wear resistance and temperature resistance.
Critical Information:
Emphasis is placed on selecting the appropriate insert grade for specific materials to ensure optimal performance and tool life. The document also notes the limitations of machine capabilities in achieving recommended cutting speeds and the adaptability of Applitec tools to various conditions.
Overview: This document provides detailed specifications and part numbers for various tool holders and inserts used in machining processes. It includes information on dimensions, materials, and specific product codes for ordering.
Tool Holders: The document lists several types of tool holders, including SCMCN, SCACL, SCLCL, and SDNCN, among others. Each type is specified with dimensions (A x B, L), angles, and corresponding article numbers for left and right-hand versions. Some holders feature integrated coolant supply (JET versions).
Inserts: Various inserts are detailed, such as CCGT and CCMT types, with specifications on coating (PVD, CVD), material (solid carbide, CERMET), and available sizes. Inserts are categorized by their application suitability (P, M, N, S) and are available in different radii and edge preparations.
Internal Holders: The document also covers internal holders like A-SCLCR/L and E-SCLCR/L, providing dimensions and part numbers. These are designed for specific boring bar applications and include spare parts information.
Key Specifications: - Tool holders are available in various sizes, typically ranging from 8x8 to 20x20 mm. - Inserts are available in different coatings and materials, with specific edge radii and thicknesses. - Integrated coolant supply options are available for certain tool holders.
Applications: The products are suitable for a range of machining operations, including turning and boring, with specific recommendations for different materials and cutting conditions.
Material Specifications:
This document outlines the specifications for machining non-ferrous materials such as titanium, brass, bronze, and aluminum without silicon. It highlights the low friction coefficient of these materials, making them ideal for machining aluminum up to 5% silicon, copper, and low-alloyed titanium.
Tool Holders and Inserts:
The document details various tool holders and inserts under the EVOCUT-LINE, including the H Series and H JET Series, which feature integrated coolant supply. Specifications for different types of inserts (ET15, ET20, ET25, ET30) are provided, including dimensions and part numbers.
Parting-off Blades:
Several series of parting-off blades are described, such as the HM Series, HM-JET Series, HK Series, and HUK Series. Each series includes specifications for blade dimensions, coolant integration, and compatibility with different machine interfaces.
Cut-off Inserts:
The document lists various series of cut-off inserts, including UN, UL-UR, JN, JR, TN, TR, AN, and AR Series. Each series is characterized by its geometry, dimensions, and recommended applications.
Machining Parameters:
Standard machining data is provided for different materials, including steel, stainless steel, and aluminum alloys. Parameters such as cutting speed (VC) and feed rate (F) are specified for various insert types and materials.
Recommendations:
The document recommends specific inserts and blades for interrupted cuts and sharp cutting edges, emphasizing the importance of selecting the right tool for the material and application.
Specifications:
The document outlines various models and specifications for interchangeable heads and gripper holders, including dimensions and part numbers. It includes models like LW4-D19.05-80-JET and LW4-D22-80-JET, with specific measurements and recommended use of a dynamometric key for optimal performance.
Procedures:
Instructions for using torque wrenches are provided, emphasizing the importance of precise tool handling. The document also details the modular tooling system, highlighting its efficiency in coolant supply and tool replacement.
Standards and Recommendations:
Recommendations include using specific clamping units and coolant supply modules to enhance machine compatibility and performance. The document suggests presetting tools to fixed or adjustable lengths for precision.
Modular Tooling System (MODU-Line):
The MODU-Line system is described as a robust and efficient solution for automatic lathes, offering advantages like easy tool replacement, precise repositioning, and a strong clamping system. It supports various machine models, including Citizen, Hanwha, and Star, with specific adapters available for each.
Adapters and Compatibility:
Detailed compatibility information is provided for different machine manufacturers, including Citizen, Hanwha, Manurhin, Metafil, Star, Tornos, and Tsugami. Each section lists available adapters, clamping units, and coolant supply modules, ensuring users can select the appropriate components for their machines.
Spare Parts and Accessories:
The document includes a comprehensive list of spare parts and accessories, with part numbers and descriptions, ensuring users can maintain and upgrade their systems as needed.
Overview: The document provides detailed information on various accessories for machine tools, specifically focusing on the ML16 model and its compatibility with different machine types. It includes specifications for tool holders, clamping units, and coolant supply units.
Specifications: Each section lists the article number, type of accessory, and the maximum number of tools that can be accommodated. The document specifies that a 16 mm tool is possible with a clamping unit, and the coolant supply unit takes the place of one tool.
Machine Compatibility: The document covers compatibility with various machine models such as Star SB-16, Star SR-20R, Tornos SwissNano, and Tsugami B074, among others. Each machine type has specific accessory configurations and tool capacity limits.
Tool Capacity: The document outlines the maximum number of tools that can be used with each machine type, ranging from 6 to 13 tools depending on the model and configuration.
Key Features: - Clamping units allow for the use of 16 mm tools. - Coolant supply units replace one tool in the setup. - Specific configurations are provided for each machine type, indicating the number of additional tools that can be added.
Recommendations: Users should ensure compatibility of accessories with their specific machine models and adhere to the maximum tool capacity to avoid operational issues.
Overview: This document provides detailed technical information on various tool holders and accessories for the Tsugami PO34 ML12 and ML16 models. It includes specifications, compatibility, and types of holders, as well as information on clamping and coolant supply units.
Specifications: The document lists different types of tool holders, including standard, -D, -JET-D, and -JET types. It provides compatibility details and exceptions for ML12 and ML16 models, emphasizing total compatibility for certain dimensions.
Tool Holders: Various lines of tool holders are described, such as TOP-Line, TURN-Line, ISO-Line, EVOCUT-Line, CUT-Line, ECO-Line, and PRO-Line. Each line includes specific models and part numbers, with details on standard and JET-D variants.
Clamping and Coolant Supply Units: The document outlines clamping systems and coolant supply units for ML12 and ML16 models, including connection types and optional nozzles.
Presetting Devices: Information on presetting devices for ML12 and ML16 models is provided, including part numbers and compatible machines from various manufacturers like CITIZEN, HANWHA, STAR, TORNOS, and TSUGAMI.
Key Data: The document includes tables with dimensions, part numbers, and compatibility references for various components, ensuring users can select the appropriate tools and accessories for their specific needs.
Spare Parts for ML12 / ML16:
The document lists various spare parts for ML12 and ML16 models, including setting screws, locking screws, fixing screws, and spring bumpers. Each part is identified by an article number for easy reference.
Tooling Line Overview: The tooling line section provides detailed specifications for tool holders and related components used in precision mechanics and automatic lathes. It includes dimensions, article numbers, and specific types of tools such as centering drills,
internal turning tools, and knurl holders.
Tool Holders for Tornos Machines:
This section details monobloc tool holders for Tornos machines, specifying types, dimensions, and article numbers. It covers various models and sizes to accommodate different machining needs.
Precision Micro End Mills:
The micro-line section discusses precision micro end mills, highlighting the high-quality carbides used, their hardness, and resistance. It emphasizes the suitability of these tools for super finishing non-ferrous materials and various alloys.
Technical Information and Symbols:
The document includes technical information and symbols related to micro drills and centering drills, providing insights into the materials and coatings used for enhanced performance.
Specifications and Material Suitability:
The document outlines the latest generation of coatings suitable for a variety of materials including all steels, stainless steels, titanium, and nickel alloys. These coatings are characterized by their thin and smooth layers, excellent adhesion, and high temperature resistance. They are ideal for both finishing and rough milling operations.
Coating Types:
- TiAlN: Thin PVD coating
- STF: Thin PVD coating
- TiCN: Thin PVD coating
- DLC: Thin DLC coating
Applications and Recommendations:
The coatings are recommended for use with small diameter tools (0.02-0.90 mm) and are particularly effective for machining precious, non-ferrous, and abrasive materials such as gold, silver, lead-free brass, copper, aluminum, carbon fiber, mother-of-pearl, and various polymers. The coatings provide perfectly smooth cutting angles and excellent edge sharpness, significantly increasing tool life.
Machining Parameters:
The document provides standard machining data for various materials, including free-cutting steel, hardened steel, stainless steel, aluminum, copper, brass, bronze, synthetic materials, precious metals, titanium, nickel alloys, and exotic materials. It suggests increasing machining data by 20-30% when using coated tools.
Precision Micro End Mills:
The document includes detailed specifications for precision micro end mills, including dimensions, recommended coatings, and suitable materials. These tools are designed for high precision and are available in various configurations to suit different machining needs.
Key Data from Tables:
The tables provide detailed dimensions and specifications for various micro end mills, including diameter (D1), length (L2), and type. They also specify the recommended coatings and suitable materials for each tool type.
Overview: The document provides detailed specifications and options for various types of end mills and chamfering tools under the MICRO-Line brand. It includes information on dimensions, materials, and available coatings.
Specifications: The document lists multiple models of finishing end mills, toric end mills, ball nose end mills, and chamfering tools. Each model is specified with dimensions such as diameter (D1, D2), length (L1, L2), and other relevant parameters. The tools are available in various angles and pitches, such as 30°, 35°, 45°, and 50°.
Materials and Coatings: The tools are made from materials like MD (Micrograin Carbide), VHM (Solid Carbide), and HM (Hard Metal). Coatings are available on request to enhance performance, with an increase in machining data by 20-30% when coated.
Machining Data: Standard machining data is provided for different materials, including free-cutting steel, hardened steel, stainless steel, aluminum, copper, brass, bronze, synthetic materials, precious metals, titanium, nickel alloys, and exotic materials. The document suggests spindle speeds (n) and feed rates (Vf) for optimal performance.
Product Range: The MICRO-Line range includes tools for specific machines like the WM 701S, with customizations available on request. The document also highlights the availability of tools in increments of 0.1 mm for precision applications.
Key Features: The tools feature sharp corners, uneven tooth pitch, progressive helix angles, and are available in various configurations to suit different machining needs. The document emphasizes the versatility and adaptability of the MICRO-Line tools for various industrial applications.
Technical Specifications and Parameters
This document provides detailed specifications for various types of solid carbide slitting saws, categorized by their teeth configurations: fine, large, and extra-fine. Each type is suited for different machining depths and slot lengths, with specific feed per tooth recommendations.
Tool Dimensions and Configurations
The document lists dimensions such as tool diameter, number of teeth, cutting depth, and cutting width. It also provides formulas for calculating cutting speed, rotations, and feed per tooth.
Material and Application Recommendations
Recommendations are provided for different materials, including steel, cast iron, stainless steel, aluminum, copper, brass, bronze, thermoplastics, duroplastics, heat-resistant steel, and titanium. Each material has specific cutting speed and feed per tooth guidelines.
Coating and Lubrication
Guidance on the use of coatings such as TiN, TiCN, and TiAlN is provided, with recommendations to increase data values by 20% when these coatings are used. Lubrication options include cutting oil, emulsion, and dry air.
Special Executions and Customizations
The document mentions the availability of special executions and customizations, such as fully ground solid carbide discs and milling arbors with front or rear clamping.
Technical Symbols and Definitions
Technical symbols and their meanings are explained, covering aspects like tool diameter, number of teeth, cutting depth, and more. The document also includes definitions for various machining techniques and tool configurations.