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Apollo Seiko LTD. product catalog 2017-2018

Apollo Seiko LTD. product catalog 2017-2018
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Apollo Seiko LTD. product catalog 2017-2018

Product catalog summary
Introduction
Apollo Seiko Ltd. specializes in automated soldering solutions, focusing on enhancing soldering efficiency and quality through innovation and customer service, backed by over 45 years of experience.
Selective Soldering Technologies
The document describes various soldering methods, such as iron and laser soldering, used in applications like coil terminal wiring and PCB soldering. These technologies emphasize precision, energy efficiency, and eco-friendliness.
Product Offerings
  • Manual Soldering: Includes stations and feeders with options for dispensing and board cutting.
  • Soldering Robots: Features models like L-CAT NEO-N and L-CAT EVO-II, known for flexibility, high-speed operation, and ease of integration.
  • Accessories: Includes fume extractors, pre-heaters, and monitoring cameras.
Automated Soldering Consulting
Apollo Seiko provides consulting services to optimize soldering solutions, covering application requirements, maintenance, and troubleshooting.
Advantages of Apollo Seiko’s Iron Soldering
The document highlights the efficiency of their iron soldering systems, with features like quick cartridge exchange, precise heat conduction, and customizable tip profiles.
Technical Specifications
Specifications for soldering robots, including dimensions, weight, power consumption, and operational capabilities, are detailed. Models like L-CAT NEO-N and J-CAT COMET are noted for advanced features and adaptability.
Conclusion
Apollo Seiko continues to innovate in automated soldering, offering solutions that improve efficiency, reduce defects, and support global manufacturing needs.
Overview
The document provides specifications and features of soldering systems and equipment, including the F-CAT series, manual soldering stations, and peripheral equipment, highlighting capabilities, power consumption, dimensions, and functionalities.
F-CAT Series
Includes entry-level and compact selective flow systems for pre-fluxing and soldering, with features like automatic nozzle cleaning and position calibration cameras. Models include:
  • F-CAT e350 A / e500 A: All-in-one systems with power consumption of 4.5kW and 5kW, supporting substrate sizes up to 500x400mm.
  • F-CAT C340: Compact system with 3kW power consumption, supporting substrate sizes up to 300x400mm.
Automatic Features
Systems include automatic nozzle cleaners, solder feeders, and cameras for position calibration and flow height control, ensuring precise soldering processes.
Manual Soldering Stations
Various models are available, each designed for specific applications and power requirements:
  • TTM-3000N: High-powered station with 100 watts, suitable for lead-free soldering with N2 gas integration.
  • TTM-1000H: Economical lead-free soldering station with static electricity prevention.
  • SZB-7000: High-power station with options for pistol or pencil type iron units.
Peripheral Equipment
Includes robots and feeders to enhance soldering efficiency and precision:
  • J-CAT GRT: Board cutting desktop robot with swarf collecting system and spindle motor load indicator.
  • J-CAT SCD and DSV: Robots for screw tightening and dispensing, featuring high-speed movement and precise control.
Additional Features
Options for nitrogen generators, various iron tips, and solder wire feeding tubes are available. Test results show improved flux coverage and solder melting efficiency with the ZSB feeder.
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Catalog excerpts

Apollo Seiko LTD. product catalog 2017-2018-1

Head Office / Factory: 2271-7 Jinba, Gotenba-shi, Shizuoka, Japan T E L : +81-(0)550-88-2828 FAX: +81-(0)550-88-2830 Email: [email protected] http://www.apolloseiko.co.jp/ Product Catalog Your Automated Soldering Partner *These specifications may be changed for improvement without prior notice.

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Apollo Seiko LTD. product catalog 2017-2018-2

Apollo Seiko is Your Automated Soldering Partner. Apollo Seiko is the creator and worldwide leader of selective soldering solutions. Our patented technologies and dedication to customer service set us apart from the competition. Since our start up in 1969, we are committed to research and development of advanced soldering solutions and building strong partnerships with our customers.

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Apollo Seiko LTD. product catalog 2017-2018-3

To Continue being Your Automated Soldering Partner We have over 45 years of experience and results as a designer & builder of the soldering robot. Our Apollo Seiko global family network can provide professional technical service and friendly support to our customer. Koichi Hirosaki CEO Apollo Seiko Ltd. Apollo Seiko Global Family Scott Wang Walther Heymans EUROPE Takashi Saito THAILAND

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Apollo Seiko LTD. product catalog 2017-2018-4

Selective Soldering Technologies Method Application Example Substitution from manual soldering Camera Module Precise Solder Amount Insert Molded Product + PCB Coil Terminal Wiring Non-contact soldering Board + Micro Cable Camera Module Energy saving & Eco solder bath Selective Flow Multi-row Connector Intelligent Power Module Alternative methods PC Board + Micro Cabl

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Apollo Seiko LTD. product catalog 2017-2018-5

Manual Soldering P7~ Capacitor + Terminal P19~ Perfect Back Fillet ●Manual Soldering Station ●Solder Wire Feeder Soldering Peripheral Equipment ●Dispensing ●Screw tightening ●Board cutting etc. P21~ Fine Pitch and Micro Soldering ●Iron Tip Cleaner ●Fume Extractor etc. High Heat Capacity Parts Consumable Items P28~ FFC Soldering ●Solder Wire ●Solder Wire Feeding Tube ●Iron Cartridg

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Apollo Seiko LTD. product catalog 2017-2018-6

Introduction Flow of Automated Soldering We offer Automated Soldering Consulting in order to provide a complete solution from product introduction to installation support. Automated Soldering Consulting Determine Requirements ●Soldering application ●Quality Requirements ●Cycle time ●Equipment constraints ●Budget / Lead time Proposal ●Test & report ●Suggestion of best method ●Demonstration ●Quotation ●Field work ●Acceptance inspection ●Training ●Maintenance Method ●Consumable and spare parts supply ●Troubleshooting ●Program & soldering condition changes ●Reconfiguration or improvement suggestions...

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Apollo Seiko LTD. product catalog 2017-2018-7

Advantage of Apollo Seiko’s iron soldering Iron Cartridge ●Just 8 seconds to exchange iron cartridge without tools. ●The iron tip always returns to the exact same position after replacement. ●Direct heating system conducts the heat quickly to the iron tip. ●You can select the most suitable tip profile from a wide variety of iron cartridges. ●Built-in nitrogen nozzle iron cartridge is available. Exclusive high-capacity heater Temperature sensor embedded as close to the Apex of the tip as possible Iron Unit Micro Adjust Unit This feature allows for fast, easy adjustment of the solder wire supply...

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Apollo Seiko LTD. product catalog 2017-2018-8

Iron Soldering L-CAT NEO-N Original Gantry Type Soldering Robot This next generation robot has all the necessary functions for selective soldering built into the machine. The L-CAT NEO-N has been designed for either an in-line or lean manufacturing process. It has been enhanced with a more sophisticated design and high-speed operation performance. The built in monitor on the NEO allows for viewing the soldering process and aides in programming the application. Robot teaching can be performed by the touch panel Teaching Pendant, a PC or an IPAD. Fiducial recognition and tip position alignment...

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Apollo Seiko LTD. product catalog 2017-2018-9

Iron Soldering “The Robot Designed Exclusively for Soldering” Designed & Built by Apollo Seiko All Required Functions Built Into the L-CAT NEO-N We have over 45 years of experience & results as a designer & builder of soldering robots. Our application knowledge and strategic customer partnerships have positioned Apollo Seiko as the market leader. Together with our engineering team and customer input, we have developed the L-CAT NEO-N to be utilized exclusively for selective robotic soldering. Exclusive Gantry Type Soldering Robot All 4 axes (X, Y, Z & R) are suspended from the gantry which allows...

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Apollo Seiko LTD. product catalog 2017-2018-11

L-CAT EVO- HDesktop or In-Line Soldering Robot L-CAT EVO has been upgraded and renamed as L-CAT EVO- II. This robot can be used for in-line or desktop applications. The L-CAT EVO- II has expanded Input and Output capability and an Ethernet function. The X/Y/Z/R-axes move more smoothly and are much more reliable. The L-CAT EVO- II has a capacity of 100 programs and 100,000 points to meet virtually all PCB soldering requirements. The soldering temperature can be customized inside each of the 300 soldering profiles to provide optimal quality and cycle time. X&Y motors with high accuracy rotary encoders...

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Apollo Seiko LTD. product catalog 2017-2018-12

Iron Soldering J-CAT COMET Desktop Soldering Robot This soldering robot is available in five work envelope sizes(200~600mm work areas). The PC software is very simple and user friendly and allows for program customization. The new robot upgrades provide for increased functions and expandability. Improvement of Speed and Accuracy This new robot model improves functionality, the maximum speed has been increased to 900mm/sec. The portable weight is 15kg, and the tool portable weight is 7kg(on robots with 300 stroke size or more). The accuracy of movement has been improved which allows for high precision...

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Apollo Seiko LTD. product catalog 2017-2018-14

J-CAT STELLAR Desktop Soldering Robot This robot is the high-powered model of the J-CAT COMET. A 200 watt heater can be added as an attachment and is able to use the larger 2.0mm solder diameter. This machine is most useful in soldering high heat sink applications such as a multilayer board and shielding case. Accessories Rotary Cleaners SRC-500DC BRC-3000 SRC-3000 Micro Monitoring Camera CSS-2100 \ High-Quality Portable Video Recorder Position Calibration Camera SC+C301

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