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Trumpf: Laser based measurement for punch and laser combination machines

Trumpf: Laser based measurement for punch and laser combination machines

Trumpf: Laser based measurement for punch and laser combination machines

Product catalog summary
Introduction
Automated Precision Europe GmbH collaborates with TRUMPF Lasertechnik to enhance the precision of their machine tools using laser-based measurement technology. This document outlines the application of API's XD-Laser system in TRUMPF's production processes.

Specifications and Challenges
The TruMatic 7000 machine requires precise measurements due to its large size, with tolerances less than one-hundredth of a millimeter. Traditional measurement tools were time-consuming, prompting TRUMPF to adopt laser-based technology.

Laser-Based Measurement Technology
TRUMPF implemented API's XD-Laser interferometer, which measures three degrees of freedom in a single process. This system simplifies the measurement of the crossbeam's straightness and alignment, reducing the number of measurements needed and increasing accuracy.

Implementation and Benefits
TRUMPF's Development and Trials Department automated the measurement process, enhancing efficiency. The API system's portability allows for on-site service, providing detailed reports on machine alignment and straightness. The system's integration into various production areas, including bending machines, has reduced assembly times.

Continuous Improvement
TRUMPF developed custom magnetic bases for the laser systems to improve flexibility. The laser interferometer's results are used for mechanical adjustments and compensation tables, optimizing machine setup.

Conclusion
The integration of API's laser interferometers has led to significant improvements in measurement accuracy and time savings in TRUMPF's assembly and service processes. The technology supports TRUMPF's position as a leader in machine tools and laser technology.

About TRUMPF
TRUMPF is a leading technology company specializing in machine tools, laser technology, electronics, and medical technology, with a global presence and significant market influence.
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Catalog excerpts

Trumpf: Laser based measurement for punch and laser combination machines-1

Laser-based Measurements Machine Tools and Laser Technology TRUMPF Lasertechnik

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Trumpf: Laser based measurement for punch and laser combination machines-2

Machine Tools and Laser Technology Laser-based measurement technology at Trumpf Picture: Trumpf The punch and laser combination machines from Trumpf always attract a lot of attention when they are demonstrated at trade shows. What is most impressive is their speed: steel plates weighing nearly 900 pounds are moved throughout the apparatus in an apparently seamless manner. Spectators often ask the Trumpf staff how their machinery can possibly find the correct punching position in a fraction of a second without any human intervention and control, and how, after the punching sequence (which can...

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Trumpf: Laser based measurement for punch and laser combination machines-3

XD LASER Machine Tools and Laser Technology Degrees of freedom: Everything at once Trumpf became aware of the XD-Laser laser interferometer from API while visiting a trade show. Its greatest advantage was that it could register the measurement of three degrees of freedom in only a single measurement process. Trumpf set up a test of API’s equipment for its sales engineers when they came to the company factory from API’s Europe offices in Heidelberg. The test consisted of a straightness and a compensation measurement of the X-axis on a TruMatic 7000. The API equipment had already proven its advantages...

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Trumpf: Laser based measurement for punch and laser combination machines-4

XD LASER Machine Tools and Laser Technology The actual measurement processes themselves require only a few minutes, depending on whether it is a short or long measurement. The short measurement is limited to the relevant points and is frequently used at the start of construction for a preliminary adjustment. The long measurement provides a complete representation of the crossbeam. The managers of Trumpf’s Development and Trial Department have since started to see that the advantages the API system offers in their punching machines can also be applied to many of their other areas of production....

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