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Steel production (Flat iron): Rollers alignment with Laser Tracker

Steel production  (Flat iron): Rollers alignment with Laser Tracker

Steel production (Flat iron): Rollers alignment with Laser Tracker

Product catalog summary

Introduction

This press release from Automated Precision Deutschland GmbH highlights the use of API Laser Trackers at Arcelor Mittal's steel production facility in Fos-sur-Mer, France. The document outlines the benefits and applications of the Laser Tracker in improving measurement accuracy and efficiency in steel production processes.

Company Background

Arcelor Mittal, formed in 2007, is the largest steel producer globally, with approximately 60 production facilities in over two dozen countries. The Fos-sur-Mer plant, originally designed for an annual production of 8-9 million tons, currently produces 4.5 million tons of steel annually.

API Laser Tracker Applications

The API Laser Tracker is used for aligning rollers in flat iron production, replacing traditional theodolites due to its higher accuracy and efficiency. It is portable, fitting into a car trunk, and can operate over a wide temperature range without active temperature compensation.

Operational Benefits

The Laser Tracker has reduced measurement time by 50% and provides immediate test reports and graphical data. It is used for various tasks, including inspecting roll orientation before reassembly in the hot rolling mill, which operates 24/7.

Implementation and Training

Three employees at Arcelor Mittal have been trained to use Metrolog software with the API Laser Tracker. Measurements are typically conducted by two employees, and the system is used for tasks beyond its initial scope due to its portability and ease of setup.

Cost-Effectiveness

The investment in the API Laser Tracker has been cost-effective, with significant time savings and reduced reliance on external service providers for measurement tasks.

Conclusion

The API Laser Tracker has become an integral tool at Arcelor Mittal, providing flexibility and accuracy for current and future measurement needs. Its portability and efficiency have expanded its use beyond initial expectations, ensuring high-quality production standards.

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Catalog excerpts

Steel production  (Flat iron): Rollers alignment with Laser Tracker-1

www.apisensor.com Press Release from Automated Precision Deutschland GmbH, Im Breitspiel 17, 69126 Heidelberg, Germany Contact: Marc Keinert, Phone: +49 6221 729 805-0, [email protected] Steel Production (Flat Iron): Rollers alignment with the Laser Tracker Bauteilträger für den Airbus - Aussen- und Innenaufnahme. Rot: Das Simulationsgewicht für den späteren Flugzeugrumpf. Der Laser Tracker (jeweils Bildmitte) dient zum Messen, Justieren und Einstellen des Trägers. Arcelor Mittal is an international steel company, created in 2007 from the Mittal Steel Company and Arcelor. The company has about 60 production facilities in more than two dozen countries employing approximately 320,000 workers. Arcelor Mittal is, in all respects, by far the largest steel producer in the world and is one of the world's leading international corporations. At the production site in Fos-sur-Mer (France) the API laser trackers are used for alignment of rollers in the flat iron production - but that’s not the only area where the company uses them. The API Laser Tracker which easily fits in an average car trunk (including all accessories such as a Tripod for quick changes of location), provides the solution for many measurement tasks which previously could not be performed without accepting much higher cost or/and much lower accuracy. Guy Priaud, Reliability & Predictive Maintenance Manager at Arcelor Mittal in Fos-sur-Mer near Marseille: "We have been using our API Laser Tracker since mid-2005. It was purchased primarily to inspect the orientation of the rolls before reassembly in our hot rolling mill. In the past, the solution for this task required time-consuming measurement efforts.” Operating 24 hours a day, the cylinders of the hot rolling mill need to be replaced and refurbished regularly. Technician in measurement technology Descaves during a check of a roller for the hot rolling mill of Arcelor Mittal in Fos-sur-Mer/ France.

 Open the catalog to page 1
Steel production  (Flat iron): Rollers alignment with Laser Tracker-2

www.apisensor.com Press Release from Automated Precision Deutschland GmbH, Im Breitspiel 17, 69126 Heidelberg, Germany Contact: Marc Keinert, Phone: +49 6221 729 805-0, [email protected] The working plant in Fos-sur-Mer – originally planned in the seventies and designed for an annual production of 8-9 million tons of steel - has a road network more than 50 km in length. Today 3,500 Arcelor Mittal employees (plus 1,500 employees from other companies) produce only 4.5 million tons of steel annually. Mr. Descaves isone of four employees in the department, and is responsible for carrying...

 Open the catalog to page 2
Steel production  (Flat iron): Rollers alignment with Laser Tracker-3

www.apisensor.com Press Release from Automated Precision Deutschland GmbH, Im Breitspiel 17, 69126 Heidelberg, Germany Contact: Marc Keinert, Phone: +49 6221 729 805-0, [email protected] The port facilities of Arcelor in Fos-sur-Mer. The outdoor measurements took place in 40m height on a crane (right, in the back- ground). Measurements are not only taken at the Arcelor plant in Fos-sur-Mer. More and more measurement tasks take place at the suppliers facilities to control the quality and accuracy of produced “as ordered“parts, even before they are delivered. Mr Descaves: “Not all suppliers...

 Open the catalog to page 3
Steel production  (Flat iron): Rollers alignment with Laser Tracker-4

www.apisensor.com Press Release from Automated Precision Deutschland GmbH, Im Breitspiel 17, 69126 Heidelberg, Germany Contact: Marc Keinert, Phone: +49 6221 729 805-0, [email protected] Measurements in the interior of a container In summary, the API Laser Trackerat Arcelor Mittal has now taken over a lot more tasks than those for which it was originally intended. The reason for this is the fact that the portable measuring system can be transported very easily to every location. After a quick setup the test readings are available. The achieved accuracies as well as the achievable operating...

 Open the catalog to page 4

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