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Locomotive Industry: Measurements with laser tracker (Siemens Lokomotivenwerk Munich)

Locomotive Industry: Measurements with laser tracker (Siemens Lokomotivenwerk Munich)

Locomotive Industry: Measurements with laser tracker (Siemens Lokomotivenwerk Munich)

Product catalog summary
Introduction
The report discusses the application of the Omnitrac laser tracker by Automated Precision Europe GmbH in the locomotive industry, specifically at Siemens Lokomotivenwerk Munich. Siemens is known for its efficient and environmentally friendly locomotives, including the Vectron generation, which offers flexibility for various applications.

Car Body Construction
The locomotive car body is a self-supporting structure comprising the underframe, driver's cab, and engine room side panels. These components are manufactured using folded, lasered, or drilled steel plates, assembled in jigs, and welded together. Robotic welding systems are employed, and precise measurements are crucial for ensuring quality.

Transition to Laser Trackers
Previously, Siemens used tachymeters for measurements, but the need for increased measurement capacity led to the adoption of laser trackers. The Omnitrac laser trackers from API were chosen for their efficiency and ability to automate measurement processes, reducing the need for external services and allowing for self-programming of measurement tasks.

Advantages of Laser Trackers
The laser trackers offer significant time savings and accuracy improvements. They allow for single-person operation and can perform special measurements, such as free clearance profiles and jig checks. The compact design enables installation under the underframe, saving measurement time and increasing flexibility.

Implementation and Flexibility
The laser trackers are portable and can be easily moved between different factory locations. They are used for demonstrations to customers, showcasing process reliability and measurement accuracy. The switch to laser trackers has resulted in cost savings and independence from external service providers.

Conclusion
Thomas Osterauer, Quality Manager at Siemens, confirms the success of replacing tachymeters with laser trackers, highlighting improved accuracy, speed, and cost-effectiveness. The Munich factory has produced over 21,000 locomotives, with a focus on steel construction, assembly, and component development.

Contact Information
For further details, contact Thomas Osterauer at [email protected].
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Catalog excerpts

Locomotive Industry: Measurements with laser tracker (Siemens Lokomotivenwerk Munich)-1

Automated Precision Europe GmbH Im Breitspiel 17 69126 Heidelberg Tel: +49 (0) 6221 729 805 0 Fax: +49 (0) 6221 729 805 23 APPLICATIONREPORT Locomotive industry U l t r a p o r t a b l e L a s e r Tr a c k e r OMNITRAC

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Locomotive Industry: Measurements with laser tracker (Siemens Lokomotivenwerk Munich)-2

API APPLICATION REPORT Automated Precision Europe GmbH | Im Breitspiel 17 | 69126 Heidelberg | 06221 729 805 0 | [email protected] | www.apisensor.com OMNITRAC Locomotive industry TM With its future-proof locomotives, Siemens makes an efficient operation possible for its customers while protecting the environment and resources at the same time; the well-established locomotive platforms Eurosprinter and Eurorunner are already in successful operation. With the new Vectron locomotive generation, a highly flexible vehicle is available that covers all the applications from pure AC and DC locomotives...

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Locomotive Industry: Measurements with laser tracker (Siemens Lokomotivenwerk Munich)-3

API APPLICATION REPORT Automated Precision Europe GmbH | Im Breitspiel 17 | 69126 Heidelberg | 06221 729 805 0 | [email protected] | www.apisensor.com OMNITRAC Locomotive industry TM Tachymeters have been displaced Up to now, tachymeters have been the means of measurement of choice. Whereby, as a pure user, Siemens only carries out the measurements; the measurement tasks and the measurement processes were programmed by an engineering office, which also carried out the evaluations. A production run-up gives the user a choice: to either expand existing measurement processes or to switch to...

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Locomotive Industry: Measurements with laser tracker (Siemens Lokomotivenwerk Munich)-4

API APPLICATION REPORT Automated Precision Europe GmbH | Im Breitspiel 17 | 69126 Heidelberg | 06221 729 805 0 | [email protected] | www.apisensor.com OMNITRAC Locomotive industry TM An important role in the selection of the new measurement system was the requirement that it should be able to be used as flexibly as possible; not only should the installation at different stations (shell and underframe manufacture, component manufacture, test and assembly equipment) take place as quickly as possible, but the installation location itself was also an important factor for the suitability of the...

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