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Laser trackers and handheld scanners used for building military aircraft at Lockheed Martin

Laser trackers and handheld scanners used for building military aircraft at Lockheed Martin

Laser trackers and handheld scanners used for building military aircraft at Lockheed Martin

Product catalog summary
Introduction
The document discusses the use of advanced laser tracking technology by Lockheed Martin Aeronautics to ensure the quality and precision of the C-130 Hercules aircraft, a versatile military aircraft first built in 1954. The focus is on the implementation of API laser trackers in their manufacturing processes.

Specifications and Technology
Lockheed Martin employs three API laser interferometer trackers, including two Tracker 3 models and the Radian, at their Marietta, Georgia plant. These devices are managed by quality control analyst Paul Davis. The Radian tracker is noted for its portability, weighing less than 20 lbs and having dimensions similar to a shoebox.

Procedures and Efficiency
Laser trackers have replaced older, more labor-intensive methods involving theodolites and optical tools. The introduction of laser interferometer technology has significantly reduced the time and errors associated with aircraft component measurements. The Intelliscan 360 accessory allows inspectors to check the position of 1,200 holes in one hour, demonstrating the efficiency of the system.

Quality Assurance
API trackers are used not only for measuring aircraft components but also for validating the tools and machinery used in aircraft construction. This ensures that all tools are precise and reliable before being used in production.

Volumetric Error Compensation (VEC)
Lockheed Martin was the first to use API's VEC solution to validate five-axis milling machines, ensuring accurate movements across all six degrees of freedom. This represents a significant advancement over traditional calibration methods.

Advantages and Innovations
The laser trackers offer the ability to level to gravity, saving time and increasing accuracy. The Radian's wide measurement range and high accuracy, designated as "first tier" by the National Institute of Standards and Technology, highlight its effectiveness.

Conclusion
The use of API laser trackers at Lockheed Martin is expected to continue improving manufacturing processes and fostering innovation. As technology evolves, the ability to manufacture with tighter tolerances will require ongoing adaptation from the workforce.
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Catalog excerpts

Laser trackers and handheld scanners used for building military aircraft at Lockheed Martin-1

COVER STORY Photo: courtesy Lockheed Martin. Herculean measurement Lockheed Martin engineers build Hercules aircraft right the first time when they use laser trackers and handheld scanners I t’s called Hercules – the oldest and most versatile military aircraft product line in aviation history. First built by Lockheed in 1954, the C-130 has flown to both poles, supported missions in the Congo, Vietnam and Kosovo, and has even retrieved satellites in mid-air. And today, the quality control engineers at Lockheed Martin Aeronautics use API laser trackers to ensure this legendary aircraft’s quality and precision. Lockheed Martin has three laser interferometer trackers manufactured by API on hand in its 900- Hercules c-130 34 www.qmtmag.com QMT January/February 13

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Laser trackers and handheld scanners used for building military aircraft at Lockheed Martin-2

COVER STORY Paul Davis using a first-generation Intelliprobe 360 to test a tool used on the C-130. The Radian Laser Tracker is tracking the probe’s movements. Photo: courtesy Lockheed Martin. Radian acre plant in Marietta, Ga., – two Tracker 3 models and one of API’s latest, the Radian. They are all managed and maintained by quality control analyst staff Paul Davis, who has been overseeing quality control for Lockheed Martin for the past seven years, coming to the aerospace giant after more than 20 years working in various machine shops. Working in a manufacturing facility that employs about...

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Laser trackers and handheld scanners used for building military aircraft at Lockheed Martin-3

COVER STORY reduced. The metrology is tremendous.” Part of the convenience of laser trackers is their portability. The Radian in particular weighs less than 20 lbs (9 kg) and is about 7 inches wide by 14 inches tall – roughly the size of a shoebox. 1,200 holes in one hour The value of API trackers is especially evident when the Lockheed Martin team inspects aircraft bulkheads. These panels have thousands of holes drilled into them and each one must be inspected carefully to ensure it is property aligned. Using API’s handheld scanning accessory, the Intelliscan 360, an inspector can check the...

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